
Lokacin da yawancin mutane suka ji 'masana'anta murfi,' su kan yi hoton wani wuri mai hayaniya, ƙura da ke murza da'irar gilashi iri ɗaya. Wannan shine kuskuren farko. Gaskiyar, musamman a cikin ayyuka kamar EUR-ASIA COOKWARE CO., LTD., Yanayi ne mai sarrafawa sosai inda bambanci tsakanin samfurin fitarwa mai girma da tarin tarkace sau da yawa yakan sauko don sarrafa cikakkun bayanai mafi yawan masu siye ba su taba gani ba. Ba wai kawai yin murfi ba ne; game da aikin injiniya wani ɓangaren da ke tsira daga girgizar zafi, ya dace da ɗimbin bayanan bayanan dafa abinci daga Berlin zuwa S?o Paulo, kuma yana yin haka akai-akai a cikin guda miliyan 15 a shekara. Gidan yanar gizon, https://www.glass-lid.com, ya lissafa ƙayyadaddun bayanai, amma ainihin labarin yana cikin aiwatarwa.
Duk wanda ke cikin hanyar samowa ya san kuna buƙatar gilashin zafi don aminci. Takaddun bayanai koyaushe yana faɗin fushi. Amma fayyace hakan yana kama da cewa mota tana buƙatar injin. Aiki na gaske yana farawa da danyen gilashin. Mun koya tun da wuri cewa ba dukkanin gilashin da ke kan ruwa ba daidai suke ba. Samowa daga masana'anta daban-daban yana nufin bambance-bambancen dabara a cikin abun da ke ciki da kwanciyar hankali. Don daidaitaccen murfin 26cm, watakila yana da kyau. Amma ga manyan diamita, faɗi 32cm zuwa sama, ko kuma ga waɗancan murfi casserole masu shahara a Turai, waɗannan bambance-bambancen suna haifar da warping yayin zagayowar zafi. Kuna ƙarewa tare da murfi da ke girgiza kan ƙasa mai lebur - ƙin yarda da duk wani mai siye mai inganci a Jamus ko Japan. Don haka wurin sarrafawa na farko ba ma a cikin masana'antar mu; yana cikin tantancewa da gwada batches na albarkatun ƙasa kafin su kai ga yanke layin.
Sa'an nan kuma ga yankan da ƙwanƙwasa. Yankewar CNC daidai ne, amma niƙa gefen fasaha ce. Gefen da aka goge yana jin ƙima, tabbas, amma kuma yana rage ƙananan fashe waɗanda zasu iya zama maki gazawa. Mun ƙaura daga ainihin bakin teku zuwa cikakkiyar goge, arced gefen shekarun da suka gabata, wanda ya ƙaru lokacin niƙa kowane yanki da kusan 18%. Masu lissafin kudin mu sun ƙi shi. Amma ya sauke ƙimar dawowar abokin cinikinmu don gefuna da aka yanke yayin jigilar kaya da sama da 60%. Wannan ciniki ne kawai za ku fahimta bayan ganin an dawo da dubban leda a cikin kwalaye, kuma kun fahimci gazawar ba ta wucewa ba, amma an gasa a cikin tashar.
Tanderun zafin jiki da kanta dabba ce don kunnawa. Tsarin kashe wutar lantarki - tarwatsa gilashin zafi tare da iska - dole ne ya kasance daidai. Ƙunƙarar ƙanƙara da aka toshe ko kuma rashin daidaituwar kwararar iska yana haifar da yanayin damuwa. Wani lokaci ba a iya ganin su har sai murfin ya kasance a kan tukunya kuma zafin tururi ya buge wuri daya da karfi. Shi ke nan lokacin da kuka sami hutu na kwatsam, irin wanda ke sa mai dafa abinci a gida ba zai sake amincewa da murfin gilashi ba. Ma'aikatar mu a Taian's High-tech Zone tana gudanar da tanderu tare da bambancin kasa da 5°C a fadin ɗakin. Ya ɗauki mu kusan shekaru biyu na gazawar batches da haɗin gwiwa tare da masana'anta tanderu don isa wurin. Takaddun shaidan kawai ya ce thermally fushi. Bai ambaci shekaru biyu na tweaking ba.
Wannan tsari ne mai rikitarwa mai ban mamaki. The gilashin murfi kanta ba ta da hankali. Hannun shine inda mai amfani ke hulɗa da shi. Dole ne ya zama mai jure zafi, amintaccen inji, da ergonomic. Mun gwada komai: guduro phenolic, bakin karfe, silicone-over-bakin. Phenolic yana da arha kuma mai jure zafi amma yana iya jin karyewa da filastik ga kasuwar Turai. Bakin karfe yana da kyau amma yana zafi mai haɗari idan yanki ne mai ƙarfi. Mafi kyawun maganinmu na yanzu, wanda muke samarwa ga abokan ciniki a Denmark da Switzerland, tushe ne na bakin karfe wanda aka kulle ta cikin gilashin (tare da babban mai wanki na silicone don rarraba damuwa) tare da hannun rigar silicone. Yana sauti mai sauƙi.
Yanayin rashin nasara a nan yana da ban sha'awa. Yana da wuya bolt ɗin yana cirewa. Hannun silicone ne ke lalatar da lokaci tare da tururi da sinadarai masu tsaftacewa, zama sako-sako ko canza launin. Mun shafe watanni muna gwaje-gwajen saurin tsufa, muna yin murfi ta keke ta injin wanki tare da sabulu daban-daban. Abubuwan da aka tsara na silicone daga masu samar da kayayyaki daban-daban sun nuna hali daban. Daya zai šauki 500 cycles duba sabon, wani zai fashe da kuma Fashe a 150. Ba za ka iya gane ta hanyar duba sabon samfurin. Wannan shine nau'in cancantar mai siyarwa wanda ke raba abin dogaro gilashin murfi factory daga kantin sayar da kayayyaki. An binne shi a cikin rajistan ayyukan QA, ba akan shafin samfurin ba.
Sannan akwai abin da aka makala. Ramin da ke cikin gilashin zafi shine babban abin damuwa. Dole ne a yi hakowa kafin zafin rai. Matsayin dole ne ya zama daidai, kuma gefen rami dole ne ya zama daidai. Mun taɓa samun batch inda aka ɗan sawa ɗan wasan rawar sojan, wanda ya haifar da ɗan ƙaramin jaged gefuna a kusa da ramin. Murfin sun yi kyau, sun wuce bincike na asali, amma sun fara haɓaka fashewar radial daga ramin bayan ƴan watanni da aka yi amfani da su a filin. Tushen dalilin shine $ 20 rawar soja. Darasin ya kasance dala miliyan ɗaya a cikin kulawa da kayan aiki mai himma.
Kuna iya yin cikakkiyar murfi kuma ku lalata shi a cikin akwatin. Ga kamfani kamar EUR-ASIA COOKWARE, yana fitar da sama da kashi 90% na abin da yake samarwa, marufi shine ainihin ƙwarewa. Tsara murfi kai tsaye a kan juna, ko da tare da interleaf na takarda, yana neman matsala. Gefuna suna niƙa da juna yayin tafiya mai ƙaƙƙarfan teku ko jigilar kaya, suna haifar da ɓangarorin ɓangarorin ɓangarorin ƙwanƙwasa. Madaidaicin fakitin mu yanzu yana amfani da ɗaiɗaikun fakitin ɓangaren litattafan almara don kowane murfi, yana raba su gaba ɗaya. Yana ɗaukar ƙarin sarari, ƙarin farashi, amma raguwar lalacewa ta hanyar wucewa ya kasance mai ban mamaki.
Yanayi wani abu ne. Yin jigilar kayayyaki zuwa Brazil mai laushi da bushewar Switzerland yana buƙatar la'akari daban-daban don kwali da duk wani abu na ciki. Mun koyi haka da wuya tare da jigilar kaya zuwa Turkiyya inda danshi ya sa alamun da aka buga a akwatunan jini ya zubo da manne a saman gilashin, yana buƙatar babban aikin tsaftacewa mai tsada a ma'ajiyar rarraba. Yanzu, ƙayyadaddun maruƙanmu sun yi daki-daki kamar ƙayyadaddun samfuran mu, waɗanda aka keɓance da wuraren da za a nufa.
Abubuwan da ake fitarwa na shekara-shekara na guda miliyan 15 ba adadi ba ne kawai. Yana nufin kana loda akwati mai ƙafa 40 kowace rana. Tsarin tarawa a cikin wannan akwati, takalmin gyaran kafa, kula da zafi—duk wani bangare ne na abin da masana'anta ke bayarwa. Murfin da ya zo karye shi ne murfi da ba mu yi daidai ba, domin yin shi daidai ya haɗa da isar da shi cikakke.
Bayanin EUR-ASIA na samar da ƙananan, matsakaita, da manyan kayayyaki yana faɗa. Ba wai kawai game da farashi ba. Ƙaƙƙarfan murfi na iya kasancewa don layin babban kanti na kasafin kuɗi - gilashin bakin ciki, ƙulli mai sauƙi mai sauƙi, daidaitattun diamita. Har yanzu yana da zafi, har yanzu yana da aminci, amma gefen gefen reza-baƙi ne kuma kundin yana da girma. Layin babban matakin dabba daban ne. Anan, kuna ma'amala da sifofi na al'ada don manyan samfuran kayan dafa abinci, sau da yawa tare da tambura yashi a saman saman, takamaiman launukan hannu don dacewa da layin tukunya, da juriya ƙarƙashin rabin millimita.
Anan ne masana'anta ke tabbatar da kwazonta. Yashi tambari da alama yana da sauƙi, amma samun daidaito mai zurfi da tsabta ba tare da ƙirƙirar wurin damuwa yana da wahala ba. Dole ne a yi amfani da abin rufe fuska daidai. Mun gaza kan odar farko ga abokin ciniki na Faransa inda tambarin ya yi kama da hatsi. Batun shine zafi na yanayi wanda ke shafar manne akan stencil, yana haifar da ƙananan leaks. Maganin shine rumfar da ke sarrafa yanayi don aikin fashewar yashi. Wannan babban jari ne da kuke yi don babban abokin ciniki, ba don kasuwancin kayayyaki ba.
Ainihin gwajin shine sarrafa waɗannan layin lokaci guda. Ba za ku iya ƙyale ayyukan daga babban ƙarami, layin ƙananan iyaka su zub da jini cikin al'ada, babban aiki mai ma'ana. Yana buƙatar tsarin samarwa daban, wani lokacin sadaukar da kayan aiki, kuma tabbas tunani daban-daban akan bene na kanti. Gaskiyar cewa guda gilashin murfi factory a cikin Taian na iya faɗaɗa wannan bakan, yana hidimar kasuwanni daga Poland zuwa Japan, yana magana da aiki mai sassauƙa da sassauƙa. Yana da ƙasa da layin taro guda ɗaya da ƙarin tari na ƙwararrun bita a ƙarƙashin rufin gida ɗaya.
Matsin ba wai kawai kan farashi bane kuma. Masu saye na Turai, musamman, sun fara yin tambayoyi masu wuyar gaske game da sarkar samar da kayayyaki: amfani da makamashi na wutar lantarki, sake yin amfani da marufi, har ma da yanayin aiki. Waɗannan su ne sababbin ƙayyadaddun bayanai. Wurin da muke da shi a Yankin Cigaban Fasaha na Ƙasa a haƙiƙa yana taimakawa tare da wasu daga cikin waɗannan-ka'idodin muhalli sun fi tsauri, wanda ya tilasta mana saka hannun jari a cikin ingantacciyar wutar lantarki da tsarin tacewa a baya fiye da wasu masu fafatawa. Abin da ake jin kamar farashin yarda yanzu shine batun magana tare da abokan ciniki daga Denmark da Jamus.
Sannan akwai ta atomatik. Cikakken sarrafa kansa sarrafa fayyace, murfin gilashi masu rauni tsakanin matakai yana da matukar wahala da tsada. Robots suna buƙatar tsarin hangen nesa na zamani don gano gefuna ba tare da lamba ba. Don babban haɗaka, aikin al'ada na ƙananan ƙaranci, sau da yawa ba shi da daraja. Don haka kuna ganin samfurin matasan: yankan sarrafa kansa da layukan zafi, amma kulawa da hannu don dubawa, tattarawa, da aikin al'ada. Shi ya sa ƙidayar ma'aikata (90+ a EUR-ASIA) ta kasance mai mahimmanci. Ba duhu ba ne, cikakken masana'anta na mutum-mutumi. Wuri ne da ƙwararrun ma'aikata ke duba kowane murfi don murɗewar gani a ƙarƙashin takamaiman hasken wuta, wani abu da injina ke fama da dogaro da gaske.
Don haka, lokacin da kake tunanin a gilashin murfi factory, kada ku yi tunanin tanderu kawai. Ka yi la'akari da rumfar fashewar yashi da ke sarrafa yanayi, rajistan ayyukan sarrafa kayan aiki, gwaje-gwajen tsufa na silicone, da zane-zane na loda akwati. Samfurin akan gidan yanar gizon shine kawai fitarwa. Ma'aikatar ita ce jimlar bayanan da aka sarrafa dubu goma, yawancin waɗanda ba su ganuwa ga mai amfani na ƙarshe, amma su ne kawai abubuwan da ke tabbatar da murfi da gaske. Abin da kuke nema ke nan.
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