silicone gilashin murfi masana'anta

Lokacin da kuka ji ana kera murfin gilashin silicone, yawancin mutane nan da nan suna daukar hoton faya-fayan gilashin mai sauƙi tare da mari zoben silicone. Wannan shine kuskuren farko. Gaskiyar ita ce mafi nuanced, kuma shaidan, kamar yadda sukan ce, yana cikin cikakkun bayanai - cikakkun bayanai kamar durometer na silicone, yanayin zafin gilashin, da kuma yadda ake nufin su yi aure don hatimin da ba ya raguwa ko yaduwa bayan zagayowar tantano na hamsin. Ba kawai kayan haɗi ba ne; wani bangare ne na aiki a ƙarƙashin matsi na zafi da na inji.

The Core: Yana da wani bonding Game, Ba kawai taro

Zuciyar tsarin ba shine yanke gilashi ko gyare-gyaren silicone ba - waɗannan abubuwan da ake bukata. Babban ƙalubalen shine samun dindindin, amintaccen abinci, da haɗin gwiwa mai jure zafi tsakanin kayan biyun. Muna magana ne game da haɗa wani m, inorganic abu (gilashin mai zafi) zuwa sassauƙa, polymer polymer (silicone-sajin abinci). Mai haɓaka adhesion yana da mahimmanci. Dabarar rauni mai rauni, kuma zaku ga delamination bayan 'yan watanni a cikin dafa abinci na kasuwanci. Mai tsananin ƙarfi, kuma yana iya ɓata daidaitaccen tsari na Layer gilashin mai zafi kusa da gefen. Na ga batches inda haɗin ya kasance cikakke akan takarda, amma hawan keke na zahiri na duniya - daga injin daskarewa zuwa tanda - ya haifar da ƙananan karaya a wurin dubawa. Wannan gazawa ce kawai da kuke kamawa bayan haɓakar gwaje-gwajen tsufa, ba lokacin gwajin ƙarfin farko ba.

Dauki kamfani kamar Farashin jari na EUR-ASIA COOKWAR CO., LTD (https://www.glass-lid.com). Kwarewarsu wajen fitarwa zuwa kasuwanni kamar Jamus da Japan na nufin nasu murfin gilashin silicone Wasu ƙaƙƙarfan ƙa'idodin aminci na EU da Asiya ne ke faɗar ƙayyadaddun bayanai. Ba za su iya biyan tsarin haɗin kai ba. Matsi ba wai kawai don sanya shi ya tsaya ba; game da sanya shi ya tsaya tsayin daka na tsawon shekaru a ƙarƙashin yanayi mai dafa abinci na gida ba zai taɓa yin kwafi ba, amma mai duba mai inganci zai yi.

Daya daki-daki daya da aka saba mantawa da shi shine silicone's cross-link density after-cure. Idan an kashe sake zagayowar warkewa a lokacin haɗin gwiwa-ko da ta ƴan digiri ko mintuna-silicone na iya jin daɗi da farko amma ya rasa ƙarfinsa da ƙarfin rufewa akan lokaci. Ya zama mai karye. Kuna ƙarewa da murfi wanda ke zaune a kwance amma ba a hatimi a zahiri ba. Wato mai kashe samfur shiru.

Gilashin zafin jiki: Gidauniyar Kowa ya ɗauka daidai ne

Kuna tsammanin samun da'irar gilashin zafi kasuwancin kayayyaki ne. Ba haka ba. Don murfi, musamman mafi girma diamita, tsarin zafin jiki dole ne ya kasance na musamman ko da. Duk wani rashin daidaituwa na damuwa na iya haifar da gilashin ya ɗan yi ruku'u lokacin zafi. Murfin da aka rusuna baya rufewa. Na tuna wani aikin da muka samo gilashin daga sabon mai sayarwa. Shafukan sun wuce ainihin gwaje-gwajen tasiri, amma lokacin da muka haɗa silicone kuma muka yi amfani da su ta hanyar gwajin injin wankin da aka kwaikwaya ( girgizar zafi), kashi mai mahimmanci ya haɓaka ɗan ƙaramin dutse amma mai iya ganewa. Gilashin kanta yana da ƙananan tabo. Matsalar ba silicone ba ce; shi ne tushe. Ya tilasta mana aiwatar da gwajin haƙuri mai ƙarfi mai ƙarfi akan gilashin mai shigowa, wani abu wanda baya cikin ƙa'idodin ASTM na gilasai mai zafi.

Wannan shi ne inda ma'aunin masana'anta da mayar da hankali kan mahimmanci. Tushen samarwa kamar na EUR-ASIA, tare da fitarwa na shekara-shekara a cikin miliyoyin guda, mai yiwuwa yana da layin zafi da aka keɓe don takamaiman bayanan martaba. Suna ba kawai yanke daga manyan zanen gado don tagogi; suna inganta tsarin kashewa don waɗannan ƙananan ƙananan fayafai don tabbatar da cewa an gasa lebur tun daga farko. Adadin fitar da su zuwa Turai yana nuna tabbas sun buga wannan don gujewa dawowa mai tsada.

Aikin gefen yana da mahimmanci kuma. Ƙaƙƙarfan gefuna tare da gefen goge-goge yana rinjayar yadda ƙullin silicone ke gudana da kuma mannewa yayin aiwatar da gyare-gyaren wuri. Ƙaƙƙarfan gefen zai iya haifar da ƙananan ramuka don danshi da maiko don kutsawa layin haɗin gwiwa.

Silicone Formulation: Fiye da Launi kawai

Silicone mai darajan abinci shine wurin farawa, ba layin ƙarewa ba. Tsarin tsari don a gilashin murfi gasket yana buƙatar daidaita ƙarfin hawaye, saitin matsawa (yadda zai dawo da kyau), da juriya na zafi. Wani yunƙuri na gama-gari shine yin amfani da silicone mai laushi, mai rahusa. Yana jin dadi kuma yana rufewa da kyau… don 'yan makonnin farko. Sa'an nan saitin matsawa ya shiga ciki. Zoben yana ɗaukar saiti kuma baya yin matsi sosai a gefen tukunyar. Murfin ya zama sako-sako. Mun koyi wannan hanya mai wuya akan layin tattalin arziki shekaru da suka wuce. Ra'ayin abokin ciniki ba game da karyewa ba ne; shi ne murfi bai dace sosai ba kuma. Wannan gazawar tsari ce.

Additives wani rami ne na zomo. Pigments na iya rinjayar ƙimar magani har ma da kwanciyar hankali na dogon lokaci na polymer. Wasu launuka masu haske ko tasirin lu'u-lu'u suna buƙatar ƙari waɗanda zasu iya rage juriyar zafi kaɗan. Don murfi da ake nufi don amfani da stovetop, wannan ciniki ne mai buƙatar gwaji mai ƙarfi. Ba za ku iya ɗaukar launin Pantone kawai ku gudu da shi ba.

Sannan akwai tsarin yin gyare-gyare. Shin zoben silicone an ƙera shi kai tsaye akan gilashin (mafi kyawun hanya don amincin haɗin gwiwa), ko kuma zoben da aka riga aka ƙera ne wanda aka manna a kai? Tsohon yana buƙatar madaidaicin sarrafa zafin jiki da kuma matsa lamba na allura don guje wa damuwa gilashin. Ƙarshen yana gabatar da yuwuwar maƙasudin gazawa — manne na biyu. Yawancin masu kera kayayyaki, musamman masu hidima ga kasuwannin Turai, suna amfani da gyare-gyaren kai tsaye. Yana da ƙarin saitin babban jari amma yana biya cikin karko.

Kayan aiki da Haƙuri: Inda Ka'idar ta Haɗu da Gidan Factory

Zayyana murfin yana da sauƙi har sai kun gina gyare-gyare da kayan aiki. Haƙurin gilashin na iya zama +/- 0.5mm. Silicone mold na iya samun nasa factor factor. Jig ɗin haɗin gwiwa wanda ke riƙe gilashin yayin gyare-gyare dole ne a yi la'akari da duka biyun, yayin da ake amfani da shi daidai ko da matsi. Jig ɗin da ba daidai ba yana nufin ƙirar siliki wanda ya fi kauri a gefe ɗaya fiye da ɗayan. Murfin zai rufe ba daidai ba. Mun taɓa samun batch inda adadin yaɗuwar bai dace ba. Ya ɗauke mu mako guda don gano shi zuwa ga wani sawayen fil ɗin da aka sawa a cikin kayan haɗin haɗin gwiwa wanda ya ba da izinin motsi na 0.2mm. Wannan ƙaramin motsi ya isa.

Kula da waɗannan kayan aikin yaƙi ne na yau da kullun a cikin yanayi mai girma kamar wanda aka kwatanta don EUR-ASIA COOKWARE. Samar da guda sama da miliyan 15 a shekara yana nufin ana amfani da kayan aiki akai-akai. Sawa ba idan, amma lokacin. Tsare-tsare mai tsauri don kiyaye ƙura da gyare-gyaren gyare-gyare shine abin da ke raba ƙwararrun aiki daga mai ruɗani. Ba kyawawa bane, amma shine abin da ke tabbatar da cewa murfin dubu goma yana da kyau kamar na farko.

Wani batu mai amfani: ramukan iska. Idan ƙirar ta haɗa da huɗar tururi (sau da yawa rami a cikin gilashin tare da filogi na silicone ko kada), wannan shine wani nau'in rikitarwa. Hatimin da ke kewaye da abin da aka saka, da kuma aikin faifan kanta, ya zama babban taro mai mahimmanci. Karamin bangare ne wanda ke samun yawan hulɗar masu amfani kuma yana da saurin gazawa idan ba a tsara shi ba kuma an aiwatar da shi tare da kulawa.

Gwajin Haqiqa: Rayuwa a Kitchen, Ba Lab ba

Duk gwaje-gwajen dakin gwaje-gwaje - dorewar injin wanki, amincin tanda, girgiza sanyi, gwajin ƙaura-suna da mahimmanci. Amma su wakilai ne. Gwajin haƙiƙanin shine yadda samfurin ke aiki a cikin dubunnan ɗakuna daban-daban, akan tukwane masu murƙushe, tare da sabulun wanka, kuma ana adana shi a jeri. Stacking babban abu ne. Murfin da aka zana da kyau yana da fasali a cikin siliki (kamar ƙaramin leɓe ko hutu) don ba da damar tsayawa tsayin daka ba tare da sanya matsin lamba kai tsaye akan haɗin gilashi-zuwa-silicone ba. Ƙirar ƙira mara kyau tana haifar da ɓarna da damuwa yayin ajiya.

Fitarwa zuwa yanayi daban-daban, kamar yadda EUR-ASIA ke yi, yana ƙara wani canji. Murfin da ke aiki ba tare da aibu ba a cikin yanayi mai zafi na Jamus na iya kasancewa daban a yanayin zafi na Brazil. Shin danshi zai iya shafar kaddarorin silicone na dogon lokaci? Yiwuwa. Irin tambaya ce ta dogaro na dogon lokaci wanda manyan masana'antun dole suyi la'akari da su lokacin da suke jigilar kaya a duniya. Ba wai kawai cin jarrabawa bane a yau; shi ne game da kauce wa gazawar filin a cikin shekaru biyu.

A ƙarshe, akwai ƙalubalen da ba a faɗi ba: matsin farashi ba tare da yashwar inganci ba. Buga farashin farashi don babban dillali yayin kiyaye duk waɗannan halayen aikin shine aikin daidaitawa na ƙarshe. Yawancin lokaci yana nufin inganta kowane gram na silicone, kowane daƙiƙa na lokacin sake zagayowar, da kowane kashi na yawan amfanin ƙasa. Wannan shine inda zurfin ƙwarewar masana'antu ke biya. Kuna koyon wane sasanninta ba za a iya yanke shi ba (sinadarin sunadarai, zafin gilashin) da kuma inda zaku iya ingantawa (marufi, kammala sakandare). Samun wannan ma'auni daidai shine abin da ke riƙe kamfani kamar wannan yana fitar da kashi 90% na abin da yake fitarwa kowace shekara. Shaida ce mai shuru don samun tushen tushen silicone gilashin murfi masana'anta dama, rana da rana.