kupanga silicone chivindikiro

Pamene anthu ambiri amaganiza kupanga silicone chivindikiro, amayerekezera gasket wamba womenyedwera pa galasi. Ndilo lingaliro lolakwika loyamba. Si chowonjezera; ndi chisindikizo chogwira ntchito, ndipo mapangidwe ake amatsimikizira ngati ndi chinthu chomwe chimakhala kwa zaka zambiri kapena chiwombankhanga pambuyo pa makina otsuka mbale ochepa. Ndawonapo mitundu yambiri, ngakhale mayina akuluakulu, amalakwitsa izi potengera gawo la silikoni ngati lingaliro lotsatira. Zoona zake n’zakuti, mmene chivindikirocho chimagwirira ntchito—kukhoza kwake kutseka, kupirira kutentha, ndi kukana kuthimbirira—kumakhala ndi moyo ndi kufa ndi silikoniyo. Izi sizongokhudza kuumba mphete; Ndizokhudza sayansi yakuthupi, zida zolondola, komanso kumvetsetsa momwe silikoni imakhalira pansi pa kupsinjika ndi kutentha, yokwatiwa ndi gawo lapansi ngati galasi kapena chitsulo chosapanga dzimbiri.

Core: Kusankha Zinthu ndi Kupanga Kophatikiza

Simumangoyitanitsa silicone ya chakudya ndikuyitcha tsiku. Ndilo gulu lalikulu. Kwa zivundikiro, makamaka zomwe zimapangidwira kuphika, muyenera kalasi yapadera yokhala ndi kukhazikika kwamafuta ambiri. Nthawi zambiri timagwira ntchito ndi platinamu-cure liquid silicone rabara (LSR) kuti ikhale yoyera komanso yosasinthasintha, koma mapangidwe ake enieni - zowonjezera mphamvu zong'ambika, ma pigment kuti akhazikike pamtundu - ndizovuta. Kulephera kofala ndiko kugwiritsa ntchito kowirikiza komwe kumakhala kofewa kwambiri. Imamatira mokongola poyamba koma imapindika kosatha pansi pa kutentha kosalekeza kwa mphika wowirikiza. Ndikukumbukira gulu lomwe silikoni, ikamakumana ndi miyezo ya chakudya chanthawi zonse, idayamba kulimba pang'ono pambuyo poyang'ana mobwerezabwereza zotsukira zopangira nthunzi ndi malalanje. Pagululi analibe njira zoyenera zolumikizirana. Idapambana mayeso a labu koma idalephera kugwiritsa ntchito khitchini kwenikweni.

Apa ndipamene kuyanjana ndi ophatikiza odziwa bwino sikungakambirane. Muyenera kufotokoza: kutentha kosalekeza (tikufuna 230 ° C+), kukana kwa compression (momwe kumayambira bwino), ndi ziphaso zapadera monga FDA LFGB. Ndi dalaivala mtengo, koma njira ina ndi kubwerera ndi kuonongeka mbiri mtundu. Kwa kampani ngati EUR-ASIA COOKWARE CO., LTD, yomwe imatumiza kunja kwa 90% ya zivundikiro zake zamagalasi ofunda padziko lonse lapansi, kukhulupirika kwazinthu izi ndikofunikira. Chivundikiro chikulephera pamsika waku Germany chifukwa cha fungo la silikoni kapena kasitomala waku France kupeza madontho ndizovuta komanso zodalirika.

Nkhani yamtundu ndi yochenjera ina. Mitundu yowoneka bwino, yosazirala ndiyofunikira pamsika, koma mitundu ina ya inorganic imatha kukhudza kukhazikika kwa machiritso kapena kusamuka pang'ono. Kupeza zofiira zozama, zokhazikika kapena zowoneka bwino zimafunikira wopanga yemwe amamvetsetsa kugwirizana pakati pa ma pigment ndi maziko a LSR. Ndi tsatanetsatane, koma ndi mtundu watsatanetsatane womwe umalekanitsa chinthu chamtengo wapatali ndi chinthu.

Kupanga Zida ndi Kuumba: Kumene Kulondola Kumakumana ndi Volume

Chikombole ndi chilichonse kupanga silicone chivindikiro. Kwa chivindikiro cha galasi, silikoni nthawi zambiri imakhala gasket yomwe imalowa mumtsinje wapansi pamphepete mwa galasi. Kulekerera apa kumakhala kolimba-nthawi zambiri mkati mwa ± 0.2mm. Ngati silikoni wopangidwa ngakhale pang'ono oversized, ndi loto kusonkhana; ogwira ntchito amavutika kuti agwirizane nazo, kuchedwetsa kupanga ndikuyika pachiwopsezo kupukuta magalasi. Ocheperako, ndipo mumataya chisindikizo, zomwe zimatsogolera kuchucha ndi kuthawa kwa nthunzi. Nkhungu iyenera kuwerengera shrinkage ya silikoni, yomwe imadziwikiratu koma imasiyana pang'ono ndi mawonekedwe ndi mtundu.

Timagwiritsa ntchito nkhungu zachitsulo zolimba, zolimba zokhala ndi ma vacuum kuti tipewe misampha ya mpweya. Kanthu kakang'ono ka mpweya pamilomo yotseka ndi kukana. Malo opangira jakisoni (zipata) amapangidwa kuti azikhala ochepa komanso amayikidwa m'malo osafunikira, nthawi zambiri pakhoma lamkati la gasket, chifukwa chotsalira chilichonse chosindikizira sichingavomerezedwe. Kukonzekera pambuyo, monga kufooketsa, ndikocheperako kwa LSR ngati nkhungu ili yabwino, ndicho cholinga. Kupanga ma voliyumu apamwamba, monga 15+ miliyoni zidutswa pachaka ku EUR-ASIA's station, kumafuna kulondola kwa zida izi kuti zisungidwe mosasinthasintha komanso kuti mizere ya msonkhano ikhale ikuyenda.

Phunziro limodzi linaphunzira movutirapo: kuziziritsa tchanelo mu nkhungu. Silicone imachiritsa ndi kutentha, koma kuziziritsa kuyenera kukhala kofanana. Chikombole choyambirira chomwe tidatumiza chinali ndi kuzizira kosiyana, zomwe zimapangitsa kuti pakhale kusiyana-mbali imodzi ya gasket inali yosiyana kwambiri ndi ina. Ziwalozo zinkawoneka bwino kwambiri pa makina osindikizira koma zinkachititsa kuti azisindikiza mosalekeza akamasonkhanitsa. Kukonzako kunali kokwera mtengo kukonzanso nkhungu. Tsopano, nkhungu kuyenda kusanthula ndi sitepe yovomerezeka pamaso kudula zitsulo.

Kuphatikiza ndi Substrate: Ndi Dongosolo

Silicone kulibe mu vacuum. Kuchita kwake kumadalira kwathunthu kuphatikiza kwake ndi chivindikiro, chomwe EUR-ASIA COOKWARE chimakhala ndi galasi lotentha kwambiri. Mbiri ya m'mphepete mwa galasi ndi theka loyamba la equation. Mphepete mwansanja yosavuta ndiyosavuta kupanga koma yovuta kusindikiza modalirika. Kapangidwe kabwinoko ndi njira yooneka ngati U kapena L yomwe imapangidwa panthawi yotenthetsa magalasi ndi kupera. Kanemayu amapereka thumba lakuthupi kuti gasket silikoni azikhalamo, ndikusunga makina komanso njira yosindikizira yodziwika bwino.

Assembly ndiye mphambano yofunika kwambiri. Kodi ndi makina osindikizira pamanja, kapena otomatiki? Kwa voliyumu yayikulu, automation ndiyabwino koma imafunikira zida zofananira. Tasunthira ku zomatira zopepuka kapena mzere wodzimatira wa silikoni womwe umagwiritsidwa ntchito powumba kuti ugwiritse ntchito movutikira kwambiri. Izi sizofunika nthawi zonse, koma zovundikira zophikira zophikira kapena miphika yamtengo wapatali, chomangira chowonjezeracho chimalepheretsa gasket kupotoza kapena kutayika panthawi yoyeretsa mwamphamvu. Mutha kuwona njira iyi muzinthu zina zapamwamba zochokera kwa opanga omwe akugulitsa misika yaku Europe ndi Japan, komwe ziyembekezo za ogula kuti zikhale zolimba ndizokwera kwambiri.

Kukanika kuganizira dongosololi kumabweretsa kutulutsa kwapang'onopang'ono kwa gasket. Makasitomala amayika chivindikiro mu chotsukira mbale, chopopera champhamvu kwambiri chimagunda silikoni, ndipo chimatuluka munjira yake. Si silicone kulephera pa se. ndi kulephera kwa mapangidwe a kachitidwe ka kusunga. Kuyesa izi kumakhudza mayendedwe ankhanza otsuka mbale - timawayendetsa maulendo 50, 100 - osati kungoyang'ana kukhulupirika kwa chisindikizo komanso kuwunika ngati silikoni imakhalabe bwino.

Kuwongolera Ubwino: Kuposa Kuwunika Kwambiri

QC pankhaniyi singakhale wongokhala. Simungathe kuyeza chitsanzo kuchokera pagulu lililonse ndi ma calipers. Mayesowa amayenera kutsanzira nkhanza zenizeni. Tili ndi mayeso ochulukirapo kuposa mayeso wamba okhudzana ndi kusamuka kwa chakudya. Kukalamba kutentha: kuphika ma gaskets mu uvuni wa 150 ° C kwa maola 72 kuti muwone ngati akuuma, kusweka, kapena kupindika. Mayeso oyika psinjika: kukakamiza gasket mpaka 75% ya kutalika kwake kwa maola 22 pa 70 ° C, ndikuyesa kuchuluka kwake komwe kumalephera kuchira. Pagulu losauka limatha kungochira 80%, kutanthauza kuti laphwanyidwa ndipo lidzatuluka.

Ndiye pali kukhitchini chemistry mayeso. Timapereka zitsanzo kwa zinthu zoopsa kwambiri: madzi a mandimu, msuzi wa phwetekere, mafuta a azitona, zotsukira zopangidwa ndi bleach. Timawalola kuti zilowerere, ndiyeno fufuzani ngati kutupa, kusamutsa mtundu, kapena kuwonongeka kwa pamwamba. Mungadabwe momwe ma inki ofiira amakhetsera mafuta m'mafuta kapena momwe chotsukira chimatha kuyambitsa ming'alu yaying'ono. Apa ndipamene kampani imakonda kutumiza kunja EUR-ASIA COOKWARE CO., LTD nkhani. Chogulitsa chomwe chikupita ku South Korea chimatha kukumana ndi mafuta ophikira osiyanasiyana komanso machitidwe oyeretsera kuposa kupita ku Brazil. Malingaliro a QC ayenera kukhala apadziko lonse lapansi komanso oyembekezera.

Pomaliza, kuyesa kwa chisindikizo pa chinthu chomaliza chosonkhanitsidwa sikungakambirane. Timagwiritsa ntchito kuyesa kosavuta koma kogwira mtima kolakwika: ikani chivindikiro pamalo athyathyathya, onyowa, kanikizani pansi, ndikuyesa kuchikweza ndi kondoni. Kuyamwako kugwire chivindikirocho mwamphamvu. Ngati icho chikudumpha mosavuta, chisindikizocho chimasokonekera. Chidutswa chilichonse muzotengera zomwe zatumizidwa chimayesedwa. Ndizotsika zamakono, koma ndizoyimira mwachindunji momwe chivindikirocho chidzachitira pa mphika wa supu.

Zowona Zamsika ndi Zolinga Zamtsogolo

Pamapeto pake, kupanga silicone chivindikiro ndi kulinganiza pakati pa mtengo, ntchito, ndi kukongola. Msika wagawika. Pazinthu zotsatsira zotsika mtengo, mphete yosavuta ya silikoni yokhala ndi disiki yagalasi yoyambira ikhoza kukhala yokwanira. Koma pazinthu zapakhomo zapakatikati mpaka zapamwamba zomwe zili zapadera za EUR-ASIA, chilichonse chomwe ndatchulacho chimakhala mwayi wampikisano. Zopangira zawo ku Shandong, zomwe zimangoyang'ana pagalasi lozizira, ndizolimba, koma zimafunikira kumvetsetsa kozama komanso kophatikizana kwa kuthekera kwa mnzake wa silikoni.

Kuyang'ana m'tsogolo, zochitikazo zikupita ku machitidwe ovuta kwambiri. Silicone yopangidwa mopitirira muyeso pazitsulo za polypropylene (PP) kuti iteteze kutentha bwino, mpweya wotsekemera wophatikizika wokhala ndi mavavu a silikoni, ngakhale zivindikiro zonse zopangidwa kuchokera ku silikoni yosinthika kuti zisungidwe. Njira zopangira zimakhala zovuta kwambiri - kuumba kwamitundu iwiri, kumangiriza zinthu zosiyanasiyana. Mfundo zazikuluzikulu, komabe, zimakhalabe: kukhulupirika kwazinthu, zida zolondola, ndi kulingalira kwadongosolo. Chivundikirocho sichimangokhala galasi kapena silikoni; ndi gawo limodzi logwira ntchito lobadwa kuchokera kumagulu awiri osiyana kwambiri opanga. Kukonza ukwatiwo ndi luso lenileni.

Ndikosavuta kunyalanyaza chivindikiro chonyozeka. Koma kukhitchini, ndi kavalo. Ndipo kudalirika kwake kumadalira zisankho zomwe zimapangidwa m'ma lab opangira, pazipinda zogulitsira nkhungu, ndi pamizere yolumikizira - zisankho zomwe sizili zophweka.