silicone lid kugadzira

Apo vanhu vazhinji vanofunga nezvazvo silicone lid kugadzira, vanofungidzira gasket riri nyore rakaroverwa pachidimbu chegirazi. Ndiyo yekutanga kusanzwisisa. Haisi chishongedzo; ndicho chisimbiso chinoshanda, uye manuances ekugadzira anoona kuti chigadzirwa chinogara kwemakore here kana kuti warps mushure memazuva mashoma ekusuka ndiro. Ndakaona mhando dzakawanda, kunyangwe mamwe mazita makuru, kuita izvi zvisizvo nekubata iyo silicone chikamu seyekuzofunga. Chokwadi ndechekuti, kushanda kwevhavha yacho — kugona kwayo kuvhara, kushingirira kupisa, uye kuramba kusvibiswa — inorarama uye inofa nesilicone. Izvi hazvisi zvekungoumba mhete; inyaya yesainzi, kunyatsoita midziyo, uye kunzwisisa kuti silicone inoita sei pasi pekumanikidzwa uye tembiricha, yakaroorwa kune substrate segirazi kana simbi isina tsvina.

Iyo Core: Kusarudzwa Kwezvinhu uye Kuumbwa kweCompound

Iwe haungoodha chikafu-giredhi silicone uye woidaidza zuva. Ndiyo chikamu chakafara. Kune zvivharo, kunyanya izvo zvakagadzirirwa kubika, iwe unoda imwe giredhi ine yakanyanya kugadzikana yekupisa. Isu tinowanzo shanda neplatinamu-kurapa liquid silicone rubber (LSR) kuchena kwayo uye kuenderana, asi iyo chaiyo magadzirirwo-izvo zvekuwedzera zvekubvarura simba, pigment yekugadzikana kwemavara-yakakosha. Chinhu chakajairika chekutadza kushandisa komboni yakapfava zvakanyanya. Inonamira zvakanaka pakutanga asi inoremara zvachose pasi pekupisa kunoramba kuripo kwepoto inopfuta. Ndinoyeuka batch apo iyo silicone, ichisangana neyakajairwa chikafu-giredhi zviyero, yakagadzira kushoma tackiness mushure mekudzokorora kuratidzwa kune steam uye citrus-based cleaners. Komboni yacho yakanga isina ma-cross-linking agents akakodzera. Yakapasa bvunzo dzeLab asi yakakundikana chaiyo-yenyika kushandiswa kwekicheni.

Apa ndipo apo kubatirana nemukombonisi ane hunyanzvi hakugone kutaurirana. Iwe unofanirwa kutsanangura: kuenderera kwekushandisa tembiricha (isu tinovavarira 230 ° C+), compression set kuramba (kuti inodzoka sei kumashure), uye chaiwo zvitupa seFDA LFGB. Mutyairi anodhura, asi imwe nzira ndeyekudzoka uye kukuvadzwa kwemhando yemhando. Kune kambani yakadai EUR-ASIA COOKWARE CO., LTD, iyo inotumira kunze kwe90% yemagirazi ayo akadziya egirazi pasi rose, kutendeseka kwezvinhu uku kwakakosha. Chivharo chiri kutadza mumusika weGerman nekuda kwekunhuhwirira kwesilicone kana mutengi weFrance anowana mavara ibasa rekuita uye kuvimba.

Nyaya yeruvara ndehumwe hunyengeri. Mavara ane simba, asiri kupera ari kudiwa pamusika, asi mamwe ma pigment anogona kukanganisa kurapa kugadzikana kana kutama zvishoma. Kuwana yakadzika, yakagadzikana tsvuku kana inopindirana translucent hue inoda mugadziri anonzwisisa kupindirana pakati pepigments neLSR base. Iwo ruzivo, asi imhando yeruzivo runoparadzanisa chigadzirwa cheprimiyamu kubva kune chinhu.

Tooling uye Molding: uko Precision Inosangana neVhoriyamu

Iyo mold ine zvese zviri mukati silicone lid kugadzira. Nokuda kwechivharo chegirazi, iyo silicone inowanzova gasket inopinda mumugero wakarurama-pasi pamucheto wegirazi. Kushivirira pano kwakaoma-kazhinji mukati me ± 0.2mm. Kana iyo silicone yakaumbwa yakatokura zvishoma, inotyisa kuungana; vashandi vanonetsekana kuti vakwane, kunonoka kugadzirwa uye kuisa pangozi kuputika kwegirazi. Undersized, uye iwe unorasikirwa nechisimbiso, zvichitungamira kune kuvuza uye kupukunyuka kwemhepo. Iyo mold inofanirwa kuverengera silicone shrinkage, iyo inofanotaurwa asi inosiyana zvishoma nekomboni uye ruvara.

Isu tinoshandisa akawanda-cavity, akaomeswa simbi molds ane vacuum vents kudzivirira mweya misungo. Kamhepo kadiki diki pamuromo wakavharwa kurambwa. Majekiseni mapoinzi (magedhi) akagadzirirwa kuve mashoma uye akaiswa munzvimbo dzisina-dzakaoma, kazhinji pamadziro emukati akatwasuka egasket, nekuti chero chisaririra chiri pachisimbiso chepamusoro hachigamuchirwe. Post-processing, senge deflashing, ishoma yeLSR kana mold iri yakakwana, ndicho chinangwa. Kugadzirwa kwepamusoro-vhoriyamu, senge 15+ miriyoni zvimedu zvepagore zvinobuda panzvimbo yeEUR-ASIA, inoda iyi nhanho yehunyanzvi hwekushandisa kuchengetedza kuenderana uye kuchengetedza mitsetse yegungano ichifamba.

Chimwe chidzidzo chakadzidza nenzira yakaoma: kutonhora dhizaini dhizaini muforoma. Silicone inoporesa nekupisa, asi kutonhora kunofanira kuva yunifomu. Yekutanga mold yatakatuma yaive nekutonhodza kusina kuenzana, zvichitungamira mukusiyana shrinkage-rimwe divi regasket raive rakasiyana zvakasiyana kubva kune rimwe. Mapatsi acho aitaridzika zvakanaka pamuchina asi aikonzera nyaya dzekusunga zvisimbiso kana zvaunganidzwa. Kugadziriswa kwacho kwaive kugadzirisa mold inodhura. Ikozvino, mold flow analysis inhanho inosungirwa usati wacheka simbi.

Kubatanidzwa neiyo Substrate: Iyo System

Iyo silicone haipo mune vacuum. Kuita kwayo kunoenderana nekubatanidzwa kwayo nemuviri wevhavha, iyo yeEUR-ASIA COOKWARE inonyanya kudziya girazi. Girazi kumucheto profile ndiyo yekutanga hafu ye equation. Iyo yakapfava yakapfava iri nyore kugadzira asi yakaoma kusunga yakavimbika. Dhizaini iri nani ndeye U kana L yakaumbwa chiteshi inogadzirwa panguva yekudziya kwegirazi uye kukuya maitiro. Iyi chiteshi inopa homwe yemuviri kune iyo silicone gasket kuti igare mukati, ichipa kuchengetwa kwemichina uye nzira yakatsanangurwa yekuisa chisimbiso.

Assembly ndiyo nhanho yakakosha. Iyo inoitwa nemanyorero yekutsikirira, kana otomatiki? Kune yakakwira vhoriyamu, otomatiki yakanakira asi inoda zvinoshamisa zvinowirirana zvikamu. Isu taenda kunonamira mwenje kana yekuzvinamira silicone tambo yakaiswa panguva yekuumbwa kune inonyanya kudiwa maapplication. Izvi hazviwanzodikanwa, asi kune zvivharo zvakagadzirirwa kubikira vabiki kana mapoto epamusoro-soro, iyo yekuwedzera bond inodzivirira gasket kubva pakumonyoroka kana kudonha panguva yekuchenesa zvine simba. Iwe unogona kuona nzira iyi mune zvimwe zvezvigadzirwa zvepamusoro-soro kubva kuvagadziri vanoshandira misika yeEurope neyeJapan, uko zvinotarisirwa nevatengi zvekusimba zvakakwira zvakanyanya.

Kutadza kufunga iyi sisitimu kunotungamira kune yakasarudzika gasket pop-out. Mutengi anoisa chivharo mudhishi, chipfapfaidzo chepamusoro-soro chinorova silicone, uye chinobuda kunze kwechaneli yayo. Haisi kukundikana kwesilicone per se; ndiko kukanganisa kwekugadzira kwegadziriro yekuchengetedza. Kuyedza izvi kunosanganisira hutsinye madhishi-madhishi - tinoamhanyisa kwemakumi mashanu, zana-kutenderera - kwete kungotarisa kutendeseka kwechisimbiso asiwo kutarisa kana iyo silicone inoramba yakagara zvakanaka.

Kudzora Hunhu: Kupfuura Dimensional Cheki

QC mundima iyi haigone kungoita chete. Iwe haugone kungoyera sampuli kubva kune yega batch ine calipers. Miedzo inoda kutevedzera kushungurudzwa chaiko. Isu tine bhatiri rebvunzo kupfuura yakajairwa chikafu chekubata migration bvunzo. Kupisa kuchembera: kubika gaskets muchoto pa150 ° C kwemaawa 72 kutarisa kuoma, kuputika, kana deformation. Compression set test: compressing gasket kusvika 75% yehurefu hwayo kwemaawa makumi maviri nemaviri pa 70 ° C, uye kuyera kuti yakawanda sei inotadza kupora. Komboni ine hurombo inogona kungodzora 80%, zvichireva kuti yakapwanyika zvachose uye inodonha.

Ipapo pane bvunzo yekicheni yemakemikari. Isu tinofumura masampula kune akanyanyisa maajenti: muto weremoni, muto wematomatisi, mafuta omuorivhi, bleach-based cleaners. Isu tinovarega vanyura, totarisa kuzvimba, kutamisa mavara, kana kushatisa kwepamusoro. Iwe unoshamisika kuti mamwe mavara matsvuku akabuda sei mumafuta kana kuti kuchenesa kunogona kukonzera micro-cracking. Apa ndipo panotariswa kutumira kunze kwenyika kwekambani senge EUR-ASIA COOKWARE CO., LTD nyaya. Chigadzirwa chinoenda kuSouth Korea chinogona kutarisana nemafuta ekubikisa akasiyana uye maitiro ekuchenesa pane kuenda kuBrazil. Iyo QC pfungwa inofanirwa kuve yepasi rose uye yekutarisira.

Pakupedzisira, bvunzo yechisimbiso pane yekupedzisira yakaunganidzwa chigadzirwa haigone kutaurirana. Isu tinoshandisa yakapfava asi inoshanda yakashata yekumanikidza bvunzo: isa chivharo panzvimbo yakati sandara, yakanyorova, dzvanya pasi, uye edza kuisimudza nepfundo. Kusveta kunofanira kubata chivharo zvakasimba. Kana ikatsvedza nyore nyore, chisimbiso chinokanganiswa. Chidimbu chega chega mumuenzaniso wekutumira chinowana bvunzo iyi. Iyo yakaderera-tech, asi ndeye yakananga proxy yekuti chivharo chichaita sei papoto yesobho.

The Market Reality uye Remangwana Kufunga

Pakupera kwezuva, silicone lid kugadzira chiyero pakati pemutengo, kuita, uye aesthetics. Musika wakakamurwa. Pachinhu chekusimudzira chemutengo wakaderera, mhete yakaumbwa yesilicone ine disc disc yegirazi inogona kukwana. Asi kune zvepakati kusvika kune zvepamusoro-level zvigadzirwa zvepamba zviri EUR-ASIA's hunyanzvi, zvese zvandataura zvinova mukana wemakwikwi. Chigadziko chavo chekugadzira muShandong, chine kutarisa kwacho pagirazi rakadzikama, isimba, asi zvinoda kudzika, kwakabatanidzwa kunzwisisa kwekugona kwesilicone partner.

Tichitarisa mberi, maitiro acho ari kune mamwe maitiro akaoma. Silicone over-molded on polypropylene (PP) knobs for better heat resistance, integrated steam vents with silicone valves, even all lids akagadzirwa kubva kuflexible silicone for collapsible storage. Maitiro ekugadzira anove akaomarara- maviri-pfuti kuumba, kubatanidza zvinhu zvakasiyana. Misimboti yemisimboti, zvisinei, inosara: kutendeseka kwezvinhu, chaiyo maturusi, uye masisitimu kufunga. Chivharo hachisi girazi chete kana silicone; chinhu chimwe chete chinoshanda chakazvarwa kubva kumhando mbiri dzakasiyana dzekugadzira. Kugadzirisa muchato iwoyo ndiro basa chairo.

Zviri nyore kufuratira chivharo chakazvininipisa. Asi mukicheni, ibhiza rekushanda. Uye kuvimbika kwayo kunoenderana nesarudzo dzakaitwa mumalabhu ekugadzira, pauriri hwechitoro chemuforoma, uye pamitsetse yegungano-zvisarudzo zvisiri nyore.