
Lokacin da kuka ji masana'antar murfi nau'in G nau'in', yawancin mutane, har ma da wasu masu siye, nan da nan suna yin hoto kamar siffa kawai-wanda ya dace da tukwane. Amma a nan ne farkon inda zance ya saba yin kuskure. Ba game da siffar ba; game da tempering tsari ga wancan takamaiman joometry. The 'G-type' yana nufin mold, amma ainihin yaƙin yana samun daidaito, zafi mara damuwa akan saman mai lanƙwasa tare da rami mai riko. Na ga batches da yawa inda murfin ya yi kama da kyau har sai kun taɓa shi, kuma sautin yana kashe-ƙara mara ƙarfi maimakon zobe mai haske. Wannan gazawar da ake jira ce ta faru, a zahiri. Yana nufin yanayin damuwa na ciki ba daidai ba ne, kuma girgizar zafi a cikin ɗakin dafa abinci zai sami rauni. EUR-ASIA COOKWARE, inda na shafe shekaru a kan wannan, jiragen ruwa sama da miliyan 15 a kowace shekara, kuma zan iya gaya muku, 90% na aikin yana tabbatar da cewa siffar 'G' ba ta yaki da tanda.
Bari mu fara da gilashin kafin ma ya zama murfi. Don murfi nau'in G, ba za ku iya amfani da kowane gilashin ruwan soda-lemun tsami ba. Abun da ke ciki yana buƙatar ɗan tweak don ingantacciyar haɓakar haɓakar thermal yayin saurin kashe fushi. Mun samo wani takamaiman daraja wanda ke da ɗan ƙaramin magnesium oxide. Yana da ƙananan ƙayyadaddun ƙayyadaddun bayanai, amma idan kun yi watsi da shi, murfin zai iya yin fushi don matsawa mai tsayi a kan wuraren da ba a kwance ba amma ya haifar da ƙananan ƙwayoyin cuta a kusa da. birgima baki. Na koyi wannan hanya mai wuya kimanin shekaru goma da suka wuce. Mun sami canjin mai kaya, kuma ba zato ba tsammani adadin kin amincewarmu daga abokan cinikin Jamus ya karu. Murfin sun wuce daidaitaccen gwajin tasirin tasiri amma sun kasa gwajin keke mai zafi na mallakar abokin ciniki ya gudu. Batun ya samo asali ne zuwa wani nau'in gilashi tare da tarihin rashin daidaituwa daga layin iyo. Gilashin ya tuna da damuwa, kuma tsarin mu na fushi ba zai iya sake rubuta shi ba. Dole ne mu kwashe kusan raka'a 80,000.
Yanzu, muna gudanar da duban inuwa annealing akan kowane gilashin gilashi mai shigowa. Mun yanke karamin samfurin daga kusurwar kowane tsari, sanya shi a cikin polariscope, kuma mu nemo duk wani nau'i na damuwa. Idan muka ga layukan suma, layukan kauri, ana keɓe wannan rukunin duka don samfurori masu sauƙi, lebur. Bai cancanci fada ba. Tushen samar da kayayyaki a Taian yana da sarari don sarrafa irin wannan nau'in kaya da aka ware, wanda ƙananan shagunan alatu ba su da su.
Annealing lehr kafin zafin rai wani muhimmin wurin sarrafawa ne. Ga nau'in nau'in G mai lanƙwasa, dumama dole ne ya zama iri ɗaya mai ban mamaki. Duk wani wuri mai sanyi, kuma gilashin ba zai yi daidai ba a cikin ƙirar, ƙirƙirar yanki mai bakin ciki. Wannan bakin bakin tabo zai wuce fushi kuma ya zama wurin kasala. Tandanmu suna da yankuna masu dumama da yawa, masu sarrafa kansu sama da ƙasa da mai ɗaukar kaya. Dabarar ita ce daidaita zafi don haka gilashin ya yi laushi daidai yayin da yake zube a kan sashin namiji na mold. Yana da fasaha fiye da kimiyya wani lokaci-masanin injiniyan jagora yana sauraron sautin gilashin yayin da yake sang. Shuru, mai santsi yana da kyau. Duk wani amo ko fashewa yana nufin bayanin martabar zafin jiki ba daidai ba ne.
Wannan shine babban ciwon kai guda ɗaya a ciki G nau'in murfin gilashi samarwa. Kuna da dome mai tsafta, sannan kuna buƙatar kunna rami ta cikinsa don rikewa. Yin hakowa bayan fushi ba zai yiwu ba - zai rushe. Don haka, ramin yana naushi kuma a niƙa shi a cikin gilashi mai zafi, mai laushi daidai bayan ya bar ƙirar da aka yi, kafin ya shiga cikin tanda. Geometry na gefen rami shine komai. Kaifi, kusurwa 90-digiri tabbataccen asalin karaya ne. Dole ne a goge gefen gefen wuta zuwa santsi mai santsi mai zagaye.
Muna amfani da haɗin injin niƙa tare da ƙafafun lu'u-lu'u wanda ke biye da gogewar harshen wuta. Lokacin daidai ne— gilashin dole ne ya kasance ƙasa da wurin sassauƙawar sa amma har yanzu yana da zafi sosai don harshen wuta ya narkar da saman ƙasa. Yi kuskure, kuma kuna ƙirƙirar alamar sanyi, yanki na yanki na yawa daban-daban wanda ya zama wuri mai rauni. Na ga gabaɗayan pallets, waɗanda aka nufa don dillalin Swiss, sun gaza saboda sabon ma'aikaci a tashar goge gobara yana da matsi da iskar gas da yawa, yana haifar da kumfa a ƙarƙashin ramin. Sun wuce binciken gani amma sun kasa a cikin dakin gwaje-gwaje yayin gwajin lalata bazuwar.
Wani batu shine rike abin da aka makala. Ƙaƙwalwar ƙarfe yawanci ana haɗe shi tare da mannen siliki mai zafin jiki ko matsi na inji. Matsakaicin rashin daidaituwa na faɗaɗa thermal tsakanin ƙarfe, manne, da gilashin wasa ne na dindindin. Mun shafe watanni shida muna aiki tare da mai ba da kayan lila na Jamus don haɓaka siliki mai sassa biyu wanda ya kasance mai sassauƙa har zuwa 280 ° C amma yana da isasshen matakin farko don layin taro mai sauri. Yanayin gazawar da muke ƙoƙarin doke shi shine kwancen hannun bayan sake zagayowar injin wanki. The zafi da alkaline wanka zai rage daidaitattun adhesives.
Yin aiki tare da EUR-ASIA, kun ga yadda matakan yanki kai tsaye ke tsara layin samarwa. Murfin nau'in G na kasuwannin Jamus ba ɗaya bane da na Brazil ko Koriya ta Kudu. Jamusawa, ta jikin kamar LGA, suna mai da hankali kan matsananciyar juriyar girgiza zafi da sakin ƙarfe mai nauyi daga kowane kayan ado da aka buga. Gwajin su sun haɗa da yin keken murfi daga tanda 250C kai tsaye zuwa cikin wankan ruwa 20°C. Don wucewa, matakin zafin mu dole ne ya kasance a mafi girman ƙarshen kewayon aminci, wanda ɗan ƙaramin ƙara haɗarin karyewar kwatsam idan murfin ya sami karce mai zurfi. Cinikayya ce.
Masu saye na Faransanci da Italiyanci sun fi mayar da hankali kan kayan ado - tsabtataccen gilashi, daidaitaccen siliki mai launi, jin daɗin birgima. Za su iya karɓar ƙimar girgiza zafin zafi kaɗan kaɗan don ingantacciyar ƙarewa. Ga kasuwar Jafananci, abin sha'awa shine tare da marufi da kamala. Ƙirƙirar ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ido wanda ba a iya gani ga ido tsirara na iya zama sanadin ƙi. Wannan yana tilasta tsarin kulawa gaba ɗaya daban-daban bayan zafin rai. Kowace kasuwa na quirks yana nufin muna gudanar da sigogin samarwa daban-daban. Ginin Taian da gaske yana aiki kamar ƙananan masana'antu da yawa a ƙarƙashin rufin ɗaya, tare da sadaukar da layi ko kwanakin samarwa don yankuna daban-daban na fitarwa.
Wannan shi ne inda saitin kamfani a cikin National High-tech Development Zone yana da ma'ana. Kayayyakin kayan aikin suna tallafawa irin wannan sassauƙa, masana'anta mai inganci. Kuna buƙatar ƙarfin ƙarfi don tanda mai zafi, ruwa mai tsafta don sanyaya, da dabaru masu kyau don fitar da waɗannan guda miliyan 15 zuwa tashar jiragen ruwa kamar Qingdao da Tianjin yadda ya kamata.
Ana auna zafin jiki a cikin matsa lamba, yawanci a cikin megapascals (MPa). Don daidaitaccen murfin kayan dafa abinci, ƙa'idar Turai EN 13808 na iya ba da shawarar mafi ƙarancin. Amma cika ma'auni shine ƙaramin ƙarami. Ainihin ingancin yana cikin daidaito. Kyakkyawan tsari na murfi nau'in G za su sami bambance-bambancen matsawa na ƙasa da 10% a duk samfuran. Batch mara kyau na iya jujjuya 30% ko fiye. Matsalar ita ce, ba za ku iya auna kowane murfi da lalacewa ba.
Mun dogara da haɗin sarrafa tsari da kuma bincika tabo. Maɓallin maɓalli sune daidaituwar zafin jiki na tanda, kashe iska, da saurin abin na'ura. Idan rollers ɗin sun ɗan yi kuskure ko suna gudu a cikin gudu daban-daban, za su iya ba da juzu'i ga gilashi mai laushi, haifar da damuwa asymmetric. Muna yin gwajin alamar abin nadi kowane motsi. Kuna riƙe murfi a kusurwa a ƙarƙashin haske kuma ku nemo duk wani ɗan murdiya a cikin tunanin da abin nadi ya haifar. Abu ne mai sauƙi, duba tsofaffin makaranta wanda ke kama matsaloli masu yawa.
Ainihin gwajin, ko da yake, shine gwajin juzu'i. Ba daidaitaccen ɗaya ba, amma sigar mu ta zalunci. Muna ɗaukar murfin bazuwar daga ƙarshen layin, zazzage su zuwa 200 ° C, kuma mu jefa su a kan farantin karfe daga tsayin mita ɗaya. Kada su karya. Idan mutum yayi, muna ƙara girman samfurin. Idan tsarin gazawar ya nuna tsagewar da ta samo asali daga rami mai riko ko gefen, mun san muna da batun maida hankali kan damuwa kuma za mu rufe layin don daidaita wuta-polishing ko gefen niƙa. Yana da tsada a lokacin hutu, amma mai rahusa fiye da kwantena-load na dawowa.
Kasuwar ba ta tsaya ba. Asalin murfin nau'in G shine kayayyaki. Ƙimar-ƙarar yanzu ta fito ne daga haɗin kai da aiki. Muna ganin ƙarin buƙatun murfi tare da ginanniyar huɗar tururi ko gaskets na silicone don daidaitawar dafa abinci. Wannan sabuwar duniya ce ta ƙalubale. Saka robo mai motsi ko hushi na ƙarfe a cikin murfin gilashin mai zafi yana buƙatar ƙirƙirar madaidaicin soket ɗin da aka ƙera a lokacin yanayin zafi mai zafi. Haƙuri yana da hauka - ƙasa da 0.5mm. Idan soket ɗin ya yi ƙarfi sosai, haɓakar zafin jiki na gilashin yana fashe yayin amfani. Yayi sako-sako da yawa, kuma hushin ya yi hargitsi ko yoyo.
Mun kasance muna gudanar da gwaji don abokin ciniki na Dutch akan ƙirar nau'in G da aka fitar. Samfura guda goma na farko sun gaza a gwajin sake zagayowar dafa abinci. Binciken gazawar ya nuna fashewar da ke yaduwa daga kusurwar kwas ɗin murabba'in da muka tsara. Mun canza zuwa soket ɗin oval tare da sasanninta masu radiyo, kuma ƙimar gazawar ta ragu da 70%. Waɗannan ƙananan, zaɓin ƙira marasa mahimmanci ne ke yin ko karya samfur. Ba wai kawai game da kera gilashin ba; yana nufin fahimtar yadda za ta rayu da kuma kasawa a cikin ɗakin dafa abinci na gaske.
Don haka, lokacin da kuke tunani G irin murfi masana'anta, Kada ku yi tunanin masana'anta da ke fitar da gidaje iri ɗaya. Yi la'akari da shi azaman ci gaba da shawarwari tsakanin kimiyyar lissafi, sunadarai, injiniyan injiniya, da buƙatu iri-iri na dafa abinci na duniya. Ma'aikata 90 a masana'antar Taian ba kawai masu aiki ba ne; su ne masu warware matsalolin da yawancin masu amfani da su ba za su taɓa sanin akwai su ba. Manufar ita ce murfin kawai yana aiki, shiru da dogaro, tsawon shekaru. Kuma wannan shine abu mafi wahala don kera duka.
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