gilashin murfin masana'anta

Lokacin da mafi yawan masu siye ko ma wasu masu zanen kaya suka rubuta 'masana murfin gilashin' a cikin bincike, yawanci kawai suna neman mai siye ne wanda zai iya saduwa da zane mai girma da ainihin ma'aunin zafi. Tikitin shiga kenan, ba wasan ba. Kalubale na ainihi, kuma inda aka yi nasara ko aka rasa farashi da inganci, ba kawai game da yin wani gilashi mai zafi ba wanda ya dace. Yana da game da fahimtar abin da murfin zai shiga cikin ɗakin dafa abinci na gaske, a kan tukunyar gaske, tsawon shekaru, da gina wannan hangen nesa a cikin tsarin masana'antu daga danyen gilashin gaba. Mutane da yawa suna ɗauka cewa duk murfin gilashin da gaske iri ɗaya ne, wanda kuskure ne mai tsada.

Gidauniyar: Yana farawa da Raw Material

Ba za ku iya magana game da masana'anta ba tare da farawa daga tushen ba. Mun koyi wannan hanya mai wuya tun da wuri. Ba duk bayyanannen gilashin da ke kan ruwa ba daidai yake ba don yin murfi. Akwai bambancin duniya a cikin daidaiton abun cikin ƙarfe, wanda ke shafar tsabta, da kuma jurewar kauri. Bambance-bambancen da ke yarda da taga shine mafarki mai ban tsoro ga murfin da ke buƙatar zama a kan bakin tukunyar. Muna samo takamaiman maki, sau da yawa tare da ƙananan ƙarfe don wannan tsayayyen yanayin da kasuwar Turai ke buƙata, amma yana nufin yin aiki tare da injin gilashin, ba kawai siye daga mai rarrabawa ba.

Sa'an nan kuma ga yankan da ƙwanƙwasa. Wannan ga alama madaidaiciya, amma gefen gefen a murfin gilashi yana da mahimmanci ga duka aminci da hatimi. Ƙaƙwalwar kaifi, mafi ƙarancin sarrafawa shine ƙananan karaya da ke jiran faruwa a ƙarƙashin matsin zafi. Mun ƙaura daga madaidaiciyar madaidaiciyar madaidaiciya zuwa ga mafi zagaye, bayanin martaba mai raɗaɗi. Yana da tsada sosai a lokacin niƙa da lalacewa ta ƙafafu, amma yana da matuƙar rage ɓarkewar ɓarkewar ɓata lokaci ba tare da bata lokaci ba yayin aikin zafin rai ko kuma daga baya a fagen. Yana ɗaya daga cikin waɗannan bayanan da kuke lura kawai lokacin da ba daidai ba.

Na tuna wani tsari na abokin ciniki a Koriya ta Kudu inda adadin raguwa a layin taronsu ya ɗan fi ƙarfin iyakar su. Bayan gano shi baya, ba fushinmu bane amma rashin daidaituwa a cikin gilashin ribbon daga wannan nau'in ɗanyen abu, yana haifar da damuwa mara daidaituwa yayin dumama. Mun kwashe kuɗin, muka maye gurbin batch, muka ƙara tsananta binciken mu mai shigowa. Wannan shine gefen rashin kyan gani na zama a gilashin murfin masana'anta – wani lokacin matsalar ku ita ce matsalar mai kawo kaya, amma har yanzu matsalar ku ce.

Tsarin Zazzaɓi: Inda Physics ke ɗauka

Haushi shine zuciyarsa. Zagayowar tanderun - dumama zuwa sama da 600 ° C sannan kuma quenching tare da iska mai ƙarfi - shine abin da ke ba gilashin ƙarfinsa. Amma ga murfi, ba kawai game da cimma babban matsa lamba ba. Yana da game da sarrafa murdiya. Ana duba murfi akai-akai. Idan quenching ba daidai ba ne, kuna samun raƙuman ruwa ko alamu (abin da muke kira quenchmarks) wanda ke karkatar da ra'ayin abincin da ke ƙasa. Lalacewar aiki ce ga mai amfani na ƙarshe.

Muna gudanar da wani keɓantaccen layin murhun wuta don samar da murfin mu, tare da daban-daban na racking da saitunan iska waɗanda aka inganta don girman girman da kauri na murfi, maimakon haɗa su da gilashin gine-gine. Racks da kansu ƙira ce ta mallaka don rage wuraren tuntuɓar juna da rage haɗarin tabo mai zafi. Yana da ƙarami, amma wannan mayar da hankali shine abin da ke bawa kamfani damar so Farashin jari na EUR-ASIA COOKWAR CO., LTD ci gaba da ba da kayayyaki ga kasuwanni kamar Jamus da Japan, inda ba za a iya sasantawa da kamala na gani ba. Kuna iya ganin tsarin su akan rukunin yanar gizon su a gilashin-lid.com – Ƙwarewarsu a samfuran gilashin gida yana bayyana a cikin yadda suka haɓaka zuwa fitar da sama da guda miliyan 15 a shekara. Wannan ƙarar ba ya faruwa ba tare da ƙwarewar tsari ba.

Sauran nuance ɗin shine sarrafa siffofi daban-daban. Zagaye daidai ne, amma murfi na oval ko rectangular don gasasshen kwanon rufi sun fi wayo. Rarraba damuwa a lokacin zafi ba daidai ba ne, don haka dole ne ku daidaita yanayin dumama da kashewa ta yanki tare da tanderun. Muna da ɗakunan karatu na saiti don siffofi da kauri daban-daban, waɗanda aka gina su daga shekarun gwaji da kurakurai, waɗanda wasu daga cikinsu sun haɗa da fashe-fashe na gilashi a farkon zamanin.

Bayan Gilashin: Tsarin Halitta na Murfi

Murfin gilashin da wuya gilas ne kawai. Tsari ne. Knob ko hannu shine mafi bayyanannen mu'amala. Hanyar haɗin kai babban abin dogaro ne. Ƙarfe da aka haɗe tare da mannen silicone mai zafin jiki na kowa, amma tsawon rai ya dogara gaba ɗaya akan juriyar hawan keke na manne da kuma shirye-shiryen saman. Mun canza zuwa tsarin epoxy mai kashi biyu wanda aka ƙididdige don ci gaba da zafi mai zafi bayan wasu gazawar farko inda ƙulli kawai ke ware bayan shekara guda na amfani.

Sannan akwai hatimin. Yawancin murfi na tsakiya zuwa-ƙarshen suna da gasket na silicone a kewayen kewaye. Samar da cewa kayan gasket shine nasa sana'a - dole ne ya kasance lafiyayyan abinci, jure yawan fitowar tururi ba tare da wulakanci ko tabo ba, kuma yana da madaidaicin durometer (taurin) don rufewa ba tare da sanya murfin da wuya a cire ba. Ba mu yin gaskets ba, amma muna aiki tare da amintaccen maroki guda ɗaya kuma muna da tsarin jig don daidaito, amintaccen aikace-aikacen. Gidan da ke riƙe da gasket a gefen gilashin kuma dole ne ya zama daidai-ƙasa.

Wannan tunanin tsarin shine ke raba mai yin sassa daga mai samar da mafita na gaskiya. Mai siye zai iya zo mana da ƙirar tukunya kuma ya nemi murfin da ya dace. Ayyukanmu shine ba da shawara akan kauri mafi kyaun gilashin (3mm? 4mm?), Matsayin ƙulli don ma'auni, nau'in gasket don matakin hatimin su, har ma da marufi don hana lalacewar wucewa. Tsarin shawarwari ne.

Gudanar da Inganci: Cibiyar Kudin Ganuwa

Kowa yayi magana game da QC, amma a cikin gilashi, rashin tausayi ne kuma ba za a iya sasantawa ba. Kowane murfi guda yana samun duban gani a ƙarƙashin hasken polarized. Wannan yana bayyana yanayin damuwa da ɓoyayyun lahani kamar harsashi ko haɗawa wanda zai iya haifar da gazawar daga baya. Har ila yau, muna yin gwajin ɓarna na tushen tsari: gwaje-gwajen tasiri (digon ƙwallon ƙarfe) da gwajin girgiza zafi (motsawa daga wankan kankara zuwa tanda 300°C). Adadin gazawar a nan dole ne ya zama sifili a kididdiga.

Mafi yawan maƙasudin gazawar da muke kamawa ba karyewa bane, amma rarrafe mai girma. A tsawon lokaci, kayan aiki a cikin yankan ko layukan ƙirƙira na iya yin sawa na ɗan lokaci kaɗan, suna haifar da diamita na murfi don karkata da ɗan ƙaramin millimita. Yana iya har yanzu ya dace da tukunyar, amma ba zai sami daidaito ba, snug jin alama yana tsammanin. Muna da ma'auni cak kowane sa'o'i biyu a kan samar Lines. Wannan kulawar da ba ta ƙare ba shine dalilin da ya sa kayan aiki kamar na EUR-ASIA, tare da yanki na ginin 15,000㎡, zai iya dogaro da fitarwa sama da 90% na samfuransa. Ambaton su na kawowa ga Jamus, Italiya, Brazil, da dai sauransu, ba kawai filin tallace-tallace ba ne; shaida ce ga tsarin QC wanda ya dace da ma'auni daban-daban na duniya.

Marufi shine na ƙarshe, mai mahimmanci Layer na QC. Murfin da aka yi daidai da aka lalata a cikin hanyar wucewa gabaɗaya asara ce. Muna amfani da gyare-gyaren kumfa EPS wanda ke shimfiɗa gilashin daga saman sa, a cikin akwati mai ƙarfi. Farashin wannan marufi yana da mahimmanci, amma yana da arha fiye da kwandon gilashin da ya karye da kuma lalata dangantakar abokin ciniki.

Jarabawar Duniya ta Haƙiƙa: Koyo Daga Kasawa

Ba za ku san ainihin samfurin ku ba har sai ya gaza a filin. Muna da shari'a ɗaya mai koyarwa shekaru da suka wuce. Abokin ciniki ya ba da rahoton fashewar murfi musamman lokacin da aka sanya shi a kan ƙoƙon dutse mai sanyi kai tsaye daga injin wanki mai dumi. Gwaje-gwajenmu sun rufe girgiza tanda-da-counter, amma ba wannan takamaiman ba, yanayin bambancin zafi a hankali. Gilashin ya kasance yana aiki azaman babban ɗumi mai zafi. Mun fahimci matakin danniya na mu, yayin da muke saduwa da ma'auni, yana da kunkuntar tazara ga wannan tafarki na zafi na musamman.

Ba kawai mu ƙara yawan zafin jiki ba a duk faɗin hukumar (wanda zai iya ƙara karkatarwar gani). Madadin haka, mun yi aiki akan inganta yanayin sanyaya a cikin quench don ƙirƙirar madaidaicin bayanin martaba ta hanyar kauri na gilashin, ba kawai akan saman ba. Ya sa murfin ya zama mafi juriya ga irin wannan jinkirin, rashin daidaituwa. Wannan daidaitawar ya fito kai tsaye daga matsalar mai amfani ta gaske.

Wani darasi shine game da ƙaya da aiki. Mun ɓullo da wani kyakkyawan murfi mai ɗorewa tare da ƙaramin gilashin ƙarfe. Ya duba mai ban mamaki. Amma a cikin kasuwa, wasu masu amfani sun koka cewa yana nuna wuraren ruwa da ragowar tururi cikin sauƙi fiye da gilashin gilashin ɗan ƙaramin kore. Dole ne mu sake ilmantar da abokan ciniki da masu amfani da su, kuma wani lokaci muna ba da zaɓi. Ya kasance tunatarwa cewa gilashin murfin masana'anta dole ne yayi tunani game da tsaftacewa da kiyayewa, ba kawai farkon wow factor ba.

Don haka, lokacin da kuke kimantawa a gilashin murfin masana'anta, duba bayan kasidar da takaddun ƙayyadaddun bayanai. Tambayi game da sarrafa albarkatun albarkatun su, tsarin zafinsu musamman don murfi, tsarinsu na abubuwan da aka gyara kamar kulli da gaskets, da tsarin gwajin su na lalata. Zurfin amsoshin su zai gaya muku idan kuna hulɗa da kantin sayar da kayayyaki ko abokin tarayya wanda ya fahimci cewa murfin gilashi yana da mahimmanci, babban amfani da tsarin dafa abinci. Yana da ƙwararrun alkuki, kuma ƙwarewar tana samun tsari guda ɗaya, kuma matsala ɗaya da aka warware, a lokaci ɗaya.