gilashin gilashi tare da murfi ja

Lokacin da yawancin mutane suka ji 'gilashin gilashi mai jajayen murfi', suna hoton akwati mai sauƙi. A cikin cinikin, wannan kalmar nan da nan tana kawo tunanin takamaiman ƙalubale da la'akari waɗanda suka wuce kawai launi da kayan aiki. Ba tulu ba ne kawai; tsarin hatimi ne, wasanin gwada jita-jita na sinadarai, da bayanin sa alama duka a cikin guda. Yawancin manajoji masu sarrafa kayan marmari ko ma masu ƙarami sun taru suna tunanin cewa murfin ja yana da kyau kawai, amma fili na guduro, ƙirar layi, da ƙirar zaren da ke ƙarƙashin wannan murfi sune inda ake yin wasan gaske. Na ga ayyuka da yawa sun tsaya tsayin daka saboda wani ya ƙaunaci inuwar Pantone ba tare da la'akari da kwanciyar hankalin kayan abinci ba ko aikin rufewa a ƙarƙashin matsin zafi.

Bayan Launi: Mutuncin Material da Seling

Ja ba ja ba ne kawai. Yana da babban nau'in pigments a cikin polypropylene ko, don aikace-aikacen mafi girma, fili mai phenolic. Zaɓin a nan yana tsara komai. Madaidaicin murfin PP mai launi mai arha na iya zub da jini ko shuɗe a ƙarƙashin bayyanar UV, wanda bala'i ne ga kasancewar shiryayye. Mafi mahimmanci, kayan yana ƙayyade ƙarfin juzu'i da daidaitawar layi. Don hatimin hermetic, kuna kallon layin allurar-sau da yawa kumfa PE ko fili na PVC mai plastisol-wanda aka ɗaure zuwa ƙarƙashin murfin ja. Launi na iya yin hulɗa a wasu lokuta tare da mannen layi a lokacin aikin gyare-gyaren yanayin zafi mai zafi, yana haifar da rauni. Na tuna wani tsari don abokin ciniki na Turai inda launin ja mai ban sha'awa ya haifar da ɗan yaƙe-yaƙe a cikin siket ɗin murfi bayan an yi amfani da layin, wanda ya haifar da daidaitaccen ƙimar gazawar 10% a cikin gwaje-gwajen hatimi. Mun dawo da shi zuwa rashin daidaituwa a cikin haɓakar haɓakar haɓakar thermal tsakanin PP mai launi da mannen layi. Gyaran ba yana canza ja ba, amma canzawa zuwa wani nau'in resin PP na daban wanda zai iya ɗaukar nauyin pigment da zafi na gaba daga aikace-aikacen layi.

Wannan shine inda aiki tare da ƙwararrun masana'anta ke haifar da bambanci. Kamfanin kamar Farashin jari na EUR-ASIA COOKWAR CO., LTD, wanda ke lissafin murfin gilashin mai zafi a matsayin babban samfuri, ya fahimci auren tsakanin gilashin da tsarin rufewa. Yayin da babban shafin su gilashin-lid.com yana mai da hankali kan kayan dafa abinci, ƙa'idodin ana iya canjawa wuri. Kwarewarsu a cikin gilashin da aka yi wa zafi yana nufin sun fahimci yanayin yanayin zafi, wanda shine rabin yaƙin da kwalba. Gilashin ba a ƙarƙashin zafi mai zafi ba, amma yana iya wucewa ta hanyar sarrafa zafi ko pasteurization. Dole ne murfin ya faɗaɗa kuma yayi kwangila cikin jituwa tare da ƙare gilashin. Samar da su sama da guda miliyan 15 kowace shekara yana ba da shawara mai zurfi, ingantaccen ilimin gyare-gyare da kimiyyar kayan aiki waɗanda yawancin masu samar da kayayyaki suka rasa.

Zaren zaren wani jarumi ne shiru. Zaren ci gaba na Turai ya bambanta da salon lugga na Amurka. Wannan jan murfin yana buƙatar injiniya don takamaiman ma'aunin zaren tulun. Rashin daidaituwa, ko da ta milimita a cikin farar, yana haifar da gunaguni na mabukaci na wahalar buɗewa ko, mafi muni, baya rufewa. Mun koyi hakan ne ta hanyar gazawar ƙoƙarin yin amfani da jan murfi daga wani nau'i a kan tulu daga masana'antar gilashin Jamus daban-daban. Dukansu sun kasance 63mm, amma bayanan bayanan zaren sun bambanta sosai. Sakamakon ya kasance hatimin da ke da ƙarfi amma ya gaza gwajin isar da iskar oxygen (OTR). Darasi ne mai tsada wajen ɗaukar daidaito.

Haƙiƙanin Ƙirƙirar Ƙirƙirar Ƙarfafawa da Sarkar Kaya

Scaling samar da daidaito gilashin gilashi tare da murfi ja shine inda ilimin ka'idar ya hadu da gaskiyar masana'anta-bene. Ba wai kawai yin murfi ja ba ne; game da yin murfi iri ɗaya ne, don raka'a 500,000, sama da watanni shida, a cikin ayyukan samarwa da yawa. Daidaiton launi babban ƙalubale ne. Dole ne a auna pigment tare da daidaitattun magunguna na kusa. Canji a yanayin zafin ganga na injin gyare-gyaren allura na iya canza inuwar. Na shafe sa'o'i tare da littafin Pantone a ƙarƙashin hasken D65, yana jayayya tare da manajan masana'anta game da dalilin da yasa batch 23 yana da ɗan ƙaramin orange idan aka kwatanta da tsari na 18. Don alamar duniya, wannan ba shi da karɓa.

Anan ne kayan aikin masana'anta ke ba da labari. EUR-ASIA COOKWARE CO., LTD ta makaman, tare da 20,000 ㎡ yanki da kuma mayar da hankali a kan fitarwa zuwa kasuwanni kamar Jamus da Japan, an gina shi domin irin wannan rigor. Waɗancan kasuwanni ba su da juriya ga bambancin. Wataƙila ƙwarewarsu tana nufin sun kafa ka'idoji don daidaita launi, da yuwuwar yin amfani da na'urori masu auna sigina, da kuma kula da tsayayyen tsari. Lokacin da aka fitar da sama da kashi 90 cikin ɗari na fitarwa, tsarin sarrafa ingancin ku ba shawara ba ne; su ne jigon kasuwancin ku. Ga mai siye, wannan yana fassara zuwa ƙarancin gazawar dubawa da ƙasan haɗarin sake dawowa.

Har ila yau, logistics na cizon ku ta hanyoyin da ba ku zato ba. Waɗancan lefin jajayen, waɗanda aka jera a cikin kwali, suna da ɗan haske amma babba. Farashin jigilar kayayyaki na teku ana tafiyar da shi ta hanyar ƙara, ba kawai nauyi ba. Ƙirƙirar ƙayyadaddun lamurra na murfi-yadda suke tarawa cikin juna-na iya ceton arziki a farashin jigilar kaya. Murfin da ba a tsara shi ba tare da siket mai zurfi ko sifofi ba zai yi gida da kyau ba, yana ɓata har zuwa 40% na sararin kwali. Na ga ayyuka inda farashin ruf ɗin ɗaya ya yi yawa, amma farashin jigilar kaya ya lalata duk tanadi. Dalla-dalla ne kawai kuke koya ta hanyar sarrafa dukkan sarkar, daga ƙirar ƙira zuwa jirgin ruwa.

Aikace-aikace-Takamaiman gazawa da darussa

Ba kowane samfurin ke cikin a gilashin gilashi tare da murfi ja. Ra'ayin soyayya na zuma mai sana'a ko jam na hannu a cikin irin wannan kwalba yana da ƙarfi, amma yana iya zama matsala. Samfuran masu yawan sukari na iya yin crystallize kuma su manne murfin rufe idan layin ba daidai ba ne ga mannewar sukari. Muna da abokin ciniki mai alatu caramel miya. Samfurin ya yi nasara, amma sabis na abokin ciniki ya cika da ba zan iya buɗe wannan imel ɗin ba. Batun ya kasance sau biyu: caramel zai ratsa cikin rata mai banƙyama tsakanin gilashin gilashi da layi a lokacin sanyaya, kuma kayan murfin phenolic ja ya kasance mai tsayi sosai. Maganin shine sauyawa zuwa wani fili na PP mai sassauƙa tare da ƙirar saran mai rufi na musamman wanda ya ba da shinge ga syrup. Jajayen launi ya kasance, amma ilimin kimiyyar abin duniya ya canza gaba daya.

Wani darasi ya zo daga bangaren abinci na lafiya. Abokin ciniki yana son murfi ja don ƙarin foda mai ganye. Foda ya dan kadan alkaline. Bayan watanni uku na ajiya, abokan ciniki sun ba da rahoton wani ƙamshin filastik. Foda na alkaline ya kasance yana kashe gas kuma yana hulɗa tare da masu daidaitawa a cikin babban mashin pigment. Rashin gazawar bai kasance a cikin hatimi ba, amma a cikin yanayin sararin samaniya. Mun matsa zuwa murfi tare da murfin epoxy-phenolic da FDA ta amince da ita a saman ciki, ƙirƙirar shinge tsakanin samfurin da filastik mai launi. Na waje ya kasance mai sa hannu ja, amma ciki fari ne tsaka tsaki. An warware matsalar, amma ya ƙara farashi da rikitarwa.

Waɗannan ba zato ba ne. Su ne gritty, hakikanin gaskiya masu tsada na kawo ra'ayi mai sauƙi ga kasuwa. Shi ya sa yin haɗin gwiwa da furodusa wanda ya ga waɗannan batutuwa a kasuwanni daban-daban yana da matukar amfani. Wani kamfani da ke fitarwa zuwa Brazil, Turkiyya, da Switzerland, kamar yadda EUR-ASIA ke yi, ya ci karo da yanayin yanayi da yawa (danshi, tsayi) da shari'o'in amfani da mabukaci, yana sanar da ƙirar samfura mafi ƙarfi tun daga farko.

Nauyin Alamar Rufi

A ƙarshe, bari mu yi magana game da murfi ja azaman kadari iri. Shorthand ne na gani. Yi tunanin wani samfurin tumatir Italiyanci. Wannan jan murfi alamar kasuwanci ce a kan shiryayye. Amma kare hakan ya ƙunshi fiye da aikace-aikacen alamar kasuwanci kawai. Yana buƙatar sarrafa madaidaicin inuwa da gamawa a duk sarkar samar da ku. Idan kana samo kwalabe da murfi daban, ko kuma idan kun ƙyale mai fakiti ya samo murfin, za ku rasa ikon. Ja-jayen na iya karkata zuwa maroon ko injin wuta ja. Daidaituwa shine daidaiton alama.

Ga masana'anta, wannan yana nufin riƙe ma'aunin launi da yin bincike akai akai. Yana nufin fahimtar cewa matte gama zai sha haske kuma ya bambanta da ƙare mai sheki, har ma da launi ɗaya. Shawarar tsakanin filastik gilashin gilashi tare da murfi ja sannan murfin karfe mai jajayen lullubin plastisol shima alamar alama ce. Karfe yana ba da sauti daban-daban (waɗannan dannawa mai gamsarwa), amma galibi yana da tsada kuma yana iya ɓarna. Filastik ya fi gafartawa kuma ana iya ƙera shi tare da tambura na al'ada kai tsaye zuwa saman - kyakkyawar taɓawa don gane alama.

A ƙarshe, ƙayyade murfin jan shine farkon zance, ba ƙarshen oda ba. Yana buɗe tambayoyi game da abun ciki, sarrafawa, layukan cikawa, rayuwar shiryayye, jigilar kaya, da kuma alamar alama. Ayyukan da suka fi nasara da na kasance ɓangare na kulawa da su gilashin gilashi tare da murfi ja ba a matsayin kayayyaki ba, amma a matsayin tsarin sassa masu mahimmanci. Sun haɗa da mai siyar da gilashin, mai ƙirar rufewa (ko mai samar da tushe guda ɗaya kamar EUR-ASIA wanda ke kula da duka biyun), da mai cika cikin tattaunawar farko. Wannan haɗin gwiwar yana juya yuwuwar haƙar maƙarƙashiya na gazawa zuwa samfuri mara kyau, shiryayye wanda yayi kama da sauƙi ga mabukaci amma, a zahiri, ƙaramin abin al'ajabi ne na aikin injiniya mai amfani.