
Koj pom 'flat silicone khob hau' thiab xav tias, 'txoj cai, lub khob hau nrog silicone gasket.' Qhov ntawd yog qhov pib pib, thiab ncaj ncees, qhov twg ntau lub khw tau daig. Qhov kev xav yog nws tsuas yog hais txog kev tsim lub foob. Tab sis nyob rau hauv kev xyaum, tshwj xeeb tshaj yog rau high-volume OEM / ODM ntau lawm, interplay ntawm lub tiaj tus silicone nplhaib lub compression teeb, tempering kev nyuaj siab ntawm iav, thiab lub flatness kam rau ua ntawm lub cookware rim yog qhov tiag engineering-thiab mob taub hau-pib. Nws tsis yog ib feem; nws yog ib qhov system.
Thaum peb hais tias 'pas,' peb tsis tau tham txog qhov chaw kuaj phaj. Peb tab tom tham txog kev ua haujlwm zoo uas haum rau lub ntiaj teb lub lauj kaub rims, uas yeej tsis zoo tag nrho tom qab stamping thiab tiav. Cov silicone iav hau los ntawm ib txoj kab zoo li EUR-ASIA's yuav tsum txuas qhov sib txawv. Silicon's durometer (shore hardness) yog qhov tseem ceeb ntawm no. Cov mos mos heev, hais hauv qab 50 Shore A, thiab nws deforms yooj yim heev nyob rau hauv tshav kub, poob nws lub foob thaum lub sij hawm. Nyuaj dhau, siab dua 70, thiab nws yuav tsis ua raws li micro-tsis zoo, ua rau cov pa tawm ntawm lub thawv. Peb tau pom qhov chaw qab zib feem ntau yog nyob nruab nrab ntawm 55-65 Ntug A rau feem ntau stainless hlau cookware daim ntaub ntawv.
Kuv nco qab ib qhov project rau ib tus neeg siv khoom German uas qhov kev kuaj thawj zaug ua tsis tiav lawv qhov kev sim ntsuas. Cov iav tau zoo, lub lauj kaub yuav tsum spec, tab sis lub hau whistled zoo li kettles. Qhov teeb meem taug qab rov qab mus rau silicone profile. Tus neeg muag khoom tau siv tus qauv puag ncig qaum gasket. Hloov mus rau ib qho dav me ntsis, duab plaub hla ntu tiaj tus silicone ntiv nplhaib nce qhov chaw sib cuag tsis muaj zog compression. Qhov ntawd daws tau nws. Qhov takeaway? Cov duab ntawm silicone's cross-section yog ib qho tseem ceeb raws li nws cov khoom.
Thiab tom qab ntawd muaj thermal cycling. Ib lub hau los ntawm lub tub yees txias mus rau qhov cub kub. Cov silicone nthuav dav dua li iav. Yog tias qhov kev sib txuas tsis raug - thiab kuv txhais tau tias cov txheej txheem nplaum thiab cov txheej txheem priming - koj tau txais delamination. Peb tau pom qhov ua tsis tiav qhov twg lub nplhaib silicone tsuas yog tawm ntawm nws cov channel tom qab kaum lub voj voog. EUR-ASIA COOKWARE txoj hauv kev, muab lawv cov ntim xa tawm mus rau kev lag luam xws li lub teb chaws Yelemees thiab Switzerland, feem ntau suav nrog cov nplaum silicone kub thiab kev kho ntshav ntawm cov iav channel ua ntej thov. Nws yog ib kauj ruam ntau pheej yig dua factories hla, ua rau cov teb rov qab.
Lub iav tsis yog lub qhov rais xwb. Nws yog structurally tempered tivthaiv. Cov txheej txheem tempering muab qhov chaw rau hauv compression thiab cov tub ntxhais mus rau hauv nro. Qhov no yog qhov zoo rau kev cuam tshuam, tab sis nws warps lub iav me ntsis. Puas yog me ntsis. Qhov no yog hu ua 'roller wave' distortion. Rau ib ca silicone iav hau, qhov no txhais tau tias lub sealing nto tsis yog lub dav hlau geometrically zoo meej; nws muaj ib tug maj, wavy curvature.
Qhov kev sib tw yog txuam nrog silicone's relaxed profile rau qhov no inherent warp. Yog tias koj khi ib lub nplhaib zoo meej-txiav silicone rau lub khob iav ib puag ncig, koj tsim cov ntsiab lus kev ntxhov siab. Thaum tshav kub kub, cov ntsiab lus no tuaj yeem dhau los ua txoj hauv kev los yog, qhov phem dua, ua rau lub iav tawg los ntawm kev ntxhov siab hauv zos. Kev daws tsis yog los tawm tsam warp tab sis suav rau nws. Qee cov neeg tsim khoom lag luam yuav ua tau pwm los yog extrude lub nplhaib silicone nrog cov nyiaj them rov qab, tab sis qhov ntawd yog tus nqi siab. Feem ntau, cov chaw ua haujlwm zoo li ib qho tom qab iav-lid.com cia siab rau kev tswj hwm ntawm tempering tsis thiab ib tug me ntsis softer, ntau zam txim rau silicone nqus cov mismatch.
Qhov no yog qhov uas volume manufacturing qhia. Ua ntau tshaj 15 lab daim ib xyoos ib zaug, raws li lawv cov lus qhia, txhais tau hais tias lawv cov kab tempering raug hu mus rau qhov sib xws. Cov menyuam yoj qauv ua tau zoo, thiab cov txheej txheem kev thov silicone tuaj yeem ntsuas rau nws. Rau qhov kev txiav txim me me los ntawm kev cob qhia tshiab, qhov kev sib tw no yog qhov kev twv txiaj loj tshaj plaws.
Qhov no yog nitty-gritty. Qhov zawj lossis channel uas tuav lub nplhaib silicone. Nws qhov tob, dav, thiab kaum lub vojvoog yog ua-lossis-tawg. ntiav heev, silicone extrudes tawm nyob rau hauv siab. tob dhau, nws tsis compress txaus los kaw. Lub kaum ntse ntse sab hauv yog ib qho kev ntxhov siab rau cov iav thiab lub ntxiab rau ntxuav phom.
Peb kawm qhov no los ntawm kev ua tsis tiav. Ib pawg rau Eastern European kev ua lag luam muaj cov neeg siv khoom tsis txaus siab txog cov kab nrib pleb los ntawm cov ntug channel. Tus tsim muaj 90-degree sab hauv ces kaum. Nyob rau hauv thermal shock, kev ntxhov siab los ntawm cov iav tempered tsom rau ntawm ntug ntse, ua rau muaj kev tawg. Qhov kev txhim kho yog qhov yuav tsum muaj tsawg kawg nkaus lub vojvoog ntawm txhua qhov chaw channel hauv CAD cov ntaub ntawv. Yooj yim hauv kev tsim, qhov mob hauv kev hloov kho cov cuab yeej.
Channel kuj dictates los ua ke. Cov kab automated tag nrho feem ntau siv txoj kev 'stretch-and-roll' qhov twg cov silicone qaum yog stretched, muab tso rau hauv lub khob, thiab ces dov mus rau hauv lub channel. Qhov no yuav tsum muaj cov channel profile tshwj xeeb thiab silicone qaum elasticity. Kev sib dhos ntawm phau ntawv, tseem muaj rau cov duab nyuaj, tso cai rau cov kua nplaum thiab tso rau hauv, tab sis qhia txog kev sib txawv. Saib ntawm EUR-ASIA qhov ntsuas thiab xa tawm kev sib kis, Kuv xav tias lawv siv cov hybrid: automated rau tus qauv rounds / ovals, phau ntawv qhia tshwj xeeb cov duab.
Khoom noj khoom haus qib silicone yog qhov pib, tab sis nws yog ib pawg loj. Cov additives tseem ceeb feem ntau yog tswv. Ib qho tseem ceeb tshaj plaws rau lub hau yog compression teeb tsis kam. Qhov no ntsuas qhov zoo npaum li cas ntawm silicone bounces rov qab tom qab squashed rau lub sij hawm ntev. Cov txheej txheem compression tsis zoo txhais tau hais tias koj lub hau foob tau qaug zog txhua zaus koj siv nws.
Ces muaj xim. Lub vibrant liab, xiav, thiab txiv kab ntxwv koj pom. Cov no yog inorganic pigments. Tab sis qee qhov kev tsim khoom pheej yig dua tuaj yeem siv cov dyes uas tawm los yog ploj nrog cov tshuaj ntxuav tais diav thiab cua sov. Ib qho kev sim zoo yog ib qho yooj yim lub voj voog lub tshuab ntxuav tais diav nrog rau kev kuaj roj. Cov xim puas stain? Puas yog silicone o los yog tacky? Peb tau tsis lees txais cov khoom siv rau me ntsis tackiness tom qab cov roj sib cuag - nws nyiam cov plua plav thiab zoo li txaus ntshai.
Rau ib lub tuam txhab muab khoom rau Nyiv thiab Kaus Lim Qab Teb, qhov twg cov qauv kev zoo nkauj yog qhov tshwj xeeb tshaj plaws, cov xim nrawm thiab qhov chaw tiav ntawm silicone iav hau yuav yog ib feem ntawm lawv cov QC raws tu qauv. Nws tsis yog ua haujlwm xwb; nws yog qhov zoo thiab hnov dhau ntawm cov khoom tag nrho lifespan.
Tag nrho cov specs txhais tsis muaj dab tsi yog tias lub hau tsis ua hauv chav ua noj chaotic. Muaj ob yam uas feem ntau tsis saib xyuas: pob qhov rooj txuas thiab tu. Lub pob qhov rooj feem ntau yog hlau lossis phenolic, txuas nrog lub hau ntswj los ntawm lub qhov hauv lub khob. Lub qhov no yog qhov tseem ceeb tsis muaj zog. Cov ntsia hlau torque yuav tsum tau tswj kom nruj. Overtighten, thiab koj tawg lub iav nyob ib ncig ntawm lub qhov. Undertighten, thiab lub pob qhov rooj los xoob. Lub xauv xov-locker lossis nylon-ntxig txiv ntoo yog ib qho ntawm cov hau zoo dua.
Kev ntxuav yog lwm tus neeg tua neeg. Cov channel ntawd, yog tias tsim los tsis zoo, yuav dhau los ua lub ntxiab rau roj thiab cov khoom noj. Ib qho channel nrog qhib, sib npaug cov ces kaum yog qhov zoo tshaj plaws. Qee cov qauv tsim txawm tias muaj me ntsis undercut nyob rau hauv lub channel sab nrauv phab ntsa los tiv thaiv cov silicone los ntawm rub tawm thaum lub sij hawm aggressive scrubbing.
Thaum kawg, lub suab. Ib qho zoo ca silicone iav hau tsis yog foob; nws seals nrog ib tug txaus siab, muted 'thump.' Lub hollow, tinny suab feem ntau qhia tias iav tsis zoo los yog lub nplhaib silicone uas nyias dhau los yog tawv. Nws yog qhov yuav luag subconscious zoo cue rau cov neeg siv kawg. Thaum koj lis ntau txhiab tus ntawm no, koj pib txiav txim rau lawv los ntawm lawv lub suab ntau npaum li lawv cov specs. Nws yog qhov kawg, unscientific check uas feem ntau qhia rau koj yog hais tias lub system - lub iav, silicone, channel, lub rooj sib txoos - tau tuaj ua ke raws li nws yuav tsum tau.