Gilashin masana'anta

Lokacin da yawancin mutane suke tunani akai gilashin murfi yi, suna hoton ƙaramin gilashin da aka yanke kuma an sanya shi a kan tukunya. Wannan shine farkon, kuma babba, kuskuren fahimta. Gaskiyar raye-raye ce tsakanin kimiyyar kayan abu, kuzarin zafi, da injiniyan madaidaici, inda kuskuren millimita a cikin ƙwanƙolin rim ko ɗan kuskure a cikin zafin rai na iya juya murfi daga madaidaicin dafa abinci zuwa abin alhaki. Ba wai kawai game da gaskiya ba; game da ƙirƙirar wani abu ne wanda dole ne ya tsira dubban girgizar zafi, tsayayya da tasiri, da kiyaye cikakkiyar hatimi, duk yayin da yake kallon mara aibi. Yawancin sababbin masu zuwa don samowa, har ma da wasu masu saye na zamani, suna yin la'akari da wannan rikitarwa, suna mai da hankali kawai akan farashin kowace naúrar kuma sun rasa mahimman bayanai a cikin tsarin da ke raba murfi mai kyau daga mai girma.

Core: Material da Tempering

Bari mu fara da gilashin kanta. Ba duk soda-lemun tsami silica aka halitta daidai. Don murfi, musamman na kayan dafa abinci, kuna buƙatar takamaiman ƙima tare da daidaiton abun da ke ciki don tabbatar da ko da fushi. Danyen gilashin zanen gado sun isa, kuma matakin farko mai mahimmanci shine yanke. Yanke CNC daidai yake yanzu, amma fasaha na gaske yana cikin niƙa da gogewa. Ƙaƙƙarfan baki shine mai mayar da hankali ga damuwa-inda fashe ke farawa a lokacin girgizar zafi ko tasiri. Muna amfani da tsari na niƙa lu'u-lu'u mai nau'i-nau'i don ƙirƙirar katako mai santsi, mai zagaye. Na ga batches sun kasa daga baya a cikin zafin rai kawai saboda an yi gaggawar shirin gaba; Lalacewar da ba a iya gani ba daga wata ƙafar niƙa da aka sawa ta zama wurin farawa don ban mamaki, rarrabuwar kawuna kamar popcorn a lokacin quench.

Haushi shine zuciyar gilashin murfi yi. Bayanin yanayin zafin tanderu da matsi na iska sune sirrin miya. Manufar ita ce ƙirƙirar matsa lamba na aƙalla 10,000 psi. Wurin kashewa da sauri, kuma kuna haɗarin murdiya ko ma karyewa a cikin tanderu. Jinkirin da yawa, kuma tashin hankali na tsakiya ba zai inganta yadda ya kamata ba, yana haifar da juriya mai rauni. Muna gudanar da gwaje-gwajen juzu'i na ƙwallo akai-akai da gwaje-gwajen girgiza zafin zafi - murkushe murfi daga tanda 300 ° C cikin ruwan zafin ɗaki - don inganta kowane nau'in tanderu. Ma'auni ne. Ga kamfani kamar EUR-ASIA COOKWARE CO., LTD., Yana samar da fiye da guda miliyan 15 a kowace shekara, kiyaye wannan daidaito ta layukan tanderu da yawa shine ƙalubalen yau da kullun. Tushen samar da su a cikin Taian's High-tech Zone an gina shi a kusa da wannan sikelin da ainihin buƙatu.

Ɗaya daga cikin abubuwan da aka saba mantawa da shi shine kulawa bayan fushi. Da zarar an yi fushi, gilashin ba za a iya yanke ko ya toshe ba. Duk wani yunƙuri zai sa ta wargaje. Wannan yana nufin kowane rami don ƙulli ko tururi, kowane kwane-kwane, dole ne a aiwatar da shi daidai kafin gilashin ya shiga cikin tanderun. Mun taɓa samun babban odar murfi tare da hushin tururi daga tsakiya. Tsarin CAD yana da kyau, amma ɗan ƙaramin kuskure a cikin hanyar hawan CNC don gudanar da aikin gabaɗaya yana nufin iska ta kasance kusa da gefen bayan zafin jiki, yana lalata amincin tsarin. Gaba dayan rukunin, dubunnan murfi, ya zama tarkace. Ya kasance darasi mai raɗaɗi amma mai mahimmanci a cikin tabbatar da hanyoyin kayan aiki da binciken labarin farko.

Daidaita Tsarin Halitta: Knobs, Rims, da Seals

Murfin baya wanzuwa a sarari. Yana daga cikin tsarin. Haɗe-haɗe na ƙugiya abu ne mai sauƙi da yaudara. Yawancin suna amfani da bakin karfe da aka haɗe tare da maɗaurin zafin jiki na silicone. Matsakaicin gazawar yawanci shine wakilin haɗin gwiwa yana wulakanta bayan sake zagayowar injin wanki ko zafi mai yawa. Mun matsa zuwa ƙirar kullewar inji haɗe tare da epoxy mai zafi don aikace-aikace masu mahimmanci. Yana ƙara farashi, amma yana kawar da dawowa.

Zane-zanen rim wani abu ne mai mahimmanci. Digo ne madaidaiciya? Gefen flanged? Bakin birgima? Wannan yana nuna hatimin da yadda yake zaune akan tukunyar. Don murfi mai matsewa, sau da yawa kuna buƙatar gasket silicone da aka saka a cikin tashar da ke ƙasa. Ƙirƙirar tashar a cikin gilashin kafin zafin jiki yana da wahala - haƙuri yana da ƙarfi. Idan tashar ta kasance marar zurfi, gasket yana fitowa yayin tsaftacewa. Yayi zurfi sosai, kuma yana shafar daidaiton yanayi. Mun shafe watanni tare da mai siyar da gasket don samun durometer (taurin) da bayanin martabar yanki daidai don layin tukwane na miya mai ƙima. Haɗin gwiwar ya kasance mai mahimmanci; ba za ku iya magance wannan a ware ba.

Da yake magana game da fitarwa, wanda shine babban wasan EUR-ASIA COOKWARE (sama da 90% zuwa Turai, Asiya, Amurka), abubuwan zaɓin yanki. Kasuwar Jamus na iya buƙatar murfi tare da karin magana, ergonomic ƙwanƙwasa da ƙayyadaddun ƙirar hushin tururi don daidaitaccen dafa abinci. Kasuwar Brazil na iya ba da fifiko mafi girman diamita da haske, goge gefuna don kyan gani. The gilashin murfi yi Dole ne tsari ya kasance mai sassauƙa don ɗaukar waɗannan bambance-bambancen ba tare da sadaukar da ainihin aminci da ƙa'idodin aiki ba. Wannan ba kawai canza mold ba ne; shi ke daidaita yankan alamu, tempering jadawalin, har ma da marufi.

Gudanar da Inganci: Direban Kuɗin Gaibu

Gudanar da inganci a cikin gilashin murfi yi shi ne m da kuma maras shawarwari. Yana farawa tare da duba albarkatun ƙasa-duba kumfa, duwatsu, ko igiyoyi a cikin ɗanyen gilashin. Sa'an nan, duba cikin layi bayan yanke don daidaiton girman. Bayan zafin jiki, kowane murfi guda yana shiga ta hanyar polariscope. Wannan injin yana amfani da hasken wutan lantarki don ganin yanayin damuwa. Kuna neman madaidaicin ma'auni, ma'auni mai ma'ana mai nuna fushi mai kyau. Duk wani abu mara kyau-kamar tabo masu duhu ko makada marasa daidaituwa-yana nufin an ƙi murfi. Bincike ne mai sauri amma mai mahimmanci.

Sannan gwajin aiki ya zo. Muna yin bincike tabo akan samfuran batch don girgiza zafin zafi (gwajin tanda-zuwa-ruwa), juriya mai tasiri (ballan karfe 227g da aka sauke daga ƙayyadaddun tsayi), har ma da hawan injin wanki. Ka'idodin-kamar ISO 8442 ko lambobin aminci na ƙasa daban-daban - suna ba da waɗannan gwaje-gwajen. Amma mai ƙira mai kyau ya wuce misali. Misali, muna gwada nakasar rarrafe ko ta dindindin lokacin da aka bar murfi akan tukunya mai zafi, fanko na tsawon lokaci. Yana da yanayin amfani da ba kasafai ba, amma yana faruwa a cikin dafa abinci na gaske.

Ana ɓoye farashin inganci a cikin waɗannan matakan. Adadin kin amincewa a matakin polariscope kadai zai iya zama 3-5% a rana mara kyau. Wannan ba hasarar abin duniya ba ce kawai; makamashi ne, aiki, da lokacin inji. Kayan aiki kamar na EUR-ASIA, tare da 15,000㎡ na ginin yanki da ma'aikata 90+, dole ne su inganta wannan ba tare da ɓata lokaci ba don zama gasa. Ƙarfinsu na fitarwa cikin nasara zuwa kasuwanni masu buƙata kamar Jamus, Japan, da Switzerland shaida ce kai tsaye ga tsarin su na QC yana da ƙarfin isa ya wuce binciken masu shigo da kaya da gwajin dogaro na dogon lokaci.

Logistics da Gaskiyar Rarraba

A ƙarshe, bari mu yi magana game da samun shi ga abokin ciniki a cikin yanki ɗaya. Marufi don murfin gilashin kimiyya ne na kansa. Kuna buƙatar ƙaƙƙarfan abubuwan sakawa masu dacewa-yawanci gyare-gyaren ɓangaren litattafan almara ko kumfa mai yawa-wanda ke dakatar da murfi da kare gefuna da saman. Akwatin dole ne ya tsaya tsayin daka kuma ya rage girgiza. Mun koyi wannan hanya mai wuya da wuri tare da jigilar kaya zuwa Poland. Marufin ya isa ga murfin kanta, amma ba mu yi la'akari da nauyin sauran akwatunan da aka jera a saman ba yayin balaguron teku mai nisa. Akwatunan ƙasa sun matsa, kuma damuwa da ake yadawa ya haifar da ƙananan karaya a cikin gilashin zafin jiki, wanda daga baya ya juya zuwa cikakkiyar hutu lokacin da mai amfani na ƙarshe ya fara ƙona su. Asara duka. Yanzu, gwajin matsawa wani bangare ne na ingantaccen marufi.

Ga mai fitar da kayayyaki na duniya, dabaru shine babban ƙwarewa. Daga masana'anta a Shandong zuwa tashar jiragen ruwa, sannan zuwa masu rarrabawa a duk duniya, dole ne tsarin samar da kayayyaki ya kasance mai santsi. Ba kawai game da farashi ba; game da aminci ne da rage kulawa. Murfi na iya tsira daga masana'antar QC, amma ma'aikacin forklift mai ƙarfi a tashar jigilar kaya na iya lalata ɗaukacin kwantena. Gina dangantaka tare da amintattun masu jigilar kaya yana da mahimmanci kamar kammala tsarin zafin jiki.

Don haka, lokacin da kuka kalli a gilashin murfi, ba kawai kuna kallon guntun gilashi ba. Kuna kallon ƙarshen ƙaƙƙarfan balaguron masana'anta wanda ya haɗa da yanke madaidaici, sarrafa zafin zafi, haɗaɗɗun ƙima, da ƙaƙƙarfan gwaji. Kamfanonin da suka bunƙasa a cikin wannan sararin samaniya, kamar EUR-ASIA COOKWARE CO., LTD., Yi haka ta hanyar ƙware waɗannan cikakkun bayanai masu alaƙa - daga sinadarai na danyen gilashin a Taian zuwa takamaiman abubuwan da ake so na dafa abinci a Munich ko Seoul. Filin ne wanda a aikace, hannaye-kan warware matsalar ke haifar da ka'idar a kowane lokaci, kuma inda gefen kuskure ya kasance, a zahiri, bakin ciki a sarari.