
Kuna ganin gilashin gilashi tare da murfin gilashi kuma kuyi tunani, mai sauƙi. Wannan shine kuskuren farko. A hakikanin gaskiya, wannan nau'in-jikin kwalba da murfin da ya dace da shi-wani ƙaramin mu'ujiza ne na injiniyan zafi da injiniya wanda yawancin mutane, ko da a cikin sana'a, sukan haskakawa har sai wani abu ya ɓace. Zaton shine idan duka biyun gilasai ne, sun fi girma. Amma na ga ayyuka da yawa sun tsaya cak saboda wannan tunanin ba a yi tambaya da wuri ba. Gaskiyar labarin ba game da bayyana gaskiya ba ne ko ƙayatarwa; game da madaidaicin rawa tsakanin guda biyu masu ruɗewa ko masu zafin rai waɗanda dole ne su tsira daga girgizar zafi, kiyaye hatimi, kuma suyi duka ba tare da guntuwa a saman hatimi ba. Bari mu yi magana a kan abin da ya fi muhimmanci.
Mahimman hanyoyin sadarwa shine baki. Ba saman murfi ba, ba kafadar tulun ba — ƴan milimita kaɗan inda murfin ke ƙasa ya cika saman tulun. Wannan shine inda cikakkiyar gogewar wuta ba ta iya yin sulhu ba. Gefen injin da aka goge na iya yi kyau, amma a ƙarƙashin mashin ɗin, za ku ga ƙananan abrasions. Waɗannan ƙananan kurakuran sune abubuwan da ke tattare da damuwa. A lokacin sarrafa thermal, ko ma kawai daga karfin jujjuyawar hannu, suna iya fara fashewa. Na tuna wani tsari na abokin ciniki na Turai inda murfi ya ci gaba da kasawa a bakin. Batun ba shine yanayin zafi ba; Gudun bel ɗin gogewa ne akan bevel ɗin murfi na ciki kasancewar ɗan juzu'i ne da sauri, yana haifar da duban yanayin zafi. Gilashin sun kasance cikakke, an gwada murfi don ƙayyadaddun bayanai, amma tare, sun kasa. Gyaran ya kasance yana gogewa a hankali tare da gyale mai kyau, wanda ya kara farashi da lokaci babu wanda ya tsara kasafin.
Sannan akwai flatness. Gilashin ba shi da kyau a zahiri. Yana so ya yi zafi yayin sanyaya. Samun murfi da ke zaune da kyau a kan bakin tulu a cikin miliyoyin raka'a shine game da sarrafa yanayin sanyin kiln tare da madaidaicin ra'ayi. Muna magana ne game da haƙuri da aka auna a cikin ɗaruruwan millimita. Murfin da ke ɗan murƙushewa zai girgiza; wanda ke maƙarƙashiya zai hatimi ne kawai a gefen waje, yana haifar da rauni. Na yi amfani da interferometry na Laser akan samfuran samarwa don taswirar taswira, kuma taswirar launi ba sa yin ƙarya. Mai bayarwa mai kyau ya fahimci wannan. Kamfanin kamar Farashin jari na EUR-ASIA COOKWAR CO., LTD, tare da fitowar su na shekara-shekara na sama da murfi masu zafi miliyan 15, dole ne a kulle wannan tsari. Kwarewarsu a cikin samfuran gilashin gida yana ba da shawarar cewa wataƙila sun ci karo da magance waɗannan yaƙe-yaƙe masu laushi a kan layukan samarwa da ke ciyar da kasuwanni kamar Jamus da Japan, inda tsammanin haƙuri ke da muni.
Gidan gasket, idan akwai daya, wani jahannama ne na dabara. Don hatimin hatimin hatimi na gaske, sau da yawa kuna samun zoben silicone wanda ke zaune a cikin wani tsagi na injina a ƙarƙashin murfin. Nisa da zurfin wannan tsagi dole ne a yi la'akari da rabon matsawa na gasket. Maƙarƙashiya, kuma murfin gilashi yana ƙarƙashin tashin hankali na dindindin; ma sako-sako, kuma hatimin ya zube. Na taɓa ganin wani mai zane spec wani tsagi mai kaifi mai kyan gani. Yayi kyau akan CAD. A hakikanin gaskiya, kusurwoyi masu kaifi na ciki a cikin gilashin zafi sune gayyata zuwa karaya. Maganin shine kusurwa mai radiyo, wanda ke nufin sake fasalin ƙirar allura don gasket. Waɗannan abubuwan haɗin gwiwa ne-tsakanin gilashi, roba, da matse ƙarfe idan akwai—waɗanda ke juyar da ra'ayi mai sauƙi zuwa rikitacciyar masana'anta.
Haushi lokaci ne da aka ɗora. Za a gilashin gilashi tare da murfin gilashi da ake nufi don amfani da tanda-zuwa-tebur ko cika zafi, zafin jiki yana da mahimmanci don juriyar girgiza zafin zafi. Amma tsarin murfin ya bambanta da na kwalba. Murfi, kasancewa mai faɗi, yanki mai faɗi, na iya haɓaka yanayin damuwa cikin sauƙi. Matsin iska mai kashewa da jeri na bututun ƙarfe dole ne su kasance daidai gwargwado. Mace marar daidaituwa tana kaiwa ga murfi wanda, idan an taɓa shi, yana da madaidaicin jituwa ko, mafi muni, fashewar kwatsam bayan kwanaki. Na ziyarci layukan da suke yin abin nadi don murfi, wanda ke da kyau ga flatness amma yana iya barin alamomin abin nadi da ke shafar saman hatimin. Cinikayya ce.
Rashin daidaiton kauri babban kuskure ne na rookie. Ƙayyadaddun kwalba mai kauri 4mm da murfi mai kauri 3mm saboda ba ya buƙatar murfin ya yi ƙarfi kamar hanyar rashin nasara. Suna fadadawa da kwangila a farashi daban-daban lokacin zafi. Lokacin cika zafi (tunanin jam ko pickles), kwalba mai zafi yana faɗaɗa fiye da murfi mai sanyaya, mai yuwuwar lalata hatimin. Sa'an nan, kamar yadda duka sanyi da kwangila, damuwa ba daidai ba ne. Mafi kyawun aiki shine daidaita kauri kamar yadda zai yiwu, koda kuwa yana da ƙari. Anan ne gwanin furodusa ya nuna. Dubi kewayon samfur na EUR-ASIA wanda ke rufe ƙananan matakan girma, za su fahimci cewa layin kasafin kuɗi na iya samun murfi mafi ƙaranci, amma don samfuransu na fitarwa waɗanda ke zuwa kicin ɗin EU, za a daidaita ƙayyadaddun bayanai. Matsayin da suke a cikin Babban yankin Ci gaban Fasaha na Ƙasa a Shandong mai yiwuwa ya ba su damar yin amfani da nau'in tanderun da aka sarrafa daidai da ake buƙata don wannan.
Kuma kada mu manta game da ding. Sautin murfi mai zafi yana yi lokacin da aka buge shi da sauƙi, baƙar magana ce mai ƙarfi. Murfi mara zafi yana zobe tare da ƙarami mai tsayi, ƙarami. Duban QC ne na tsohuwar makaranta wanda har yanzu yana aiki akan filin samarwa. Kuna iya wucewa ta pallet na murfi da aka gama kuma kawai ta sauraren dannawa da motsi bazuwar, sami ma'anar daidaiton tsari. Ba a cikin kowane takamaiman takarda ba, amma yana da gaske.
Domin tsarki gilashin-kan-gilashin hatimi ba tare da gasket ba, kuna dogara ne akan juzu'i da daidaito. Yi la'akari da madaidaicin gilashin ƙasa a cikin dakin gwaje-gwaje. Ga tulu da murfi, wannan ba kasafai ba ne a cikin kayan masarufi saboda tsadar cimma wannan matakin daidaitaccen niƙa haramun ne. Mafi sau da yawa, akwai mai tsaka-tsaki — bandeji na ƙarfe da zaren, ko mannen belin waya. Anan, bayanin martabar gefen murfin ya zama mai mahimmanci. Murfin da ake nufi don ƙulli-band yana da ƙirar flange daban-daban fiye da ɗaya don mannen beli. Flange dole ne ya kasance mai ƙarfi sosai don ɗaukar matsi na gefe daga band ɗin ba tare da shearing ba, duk da haka santsi isa don kada a yanke cikin gasket ɗin rufewa.
Na yi aiki a kan wani aiki don babban alamar kayan kwalliyar da ke son bayyanar gilashin duka amma tabbataccen hatimi. Maganin ya kasance murfi mai ci gaba da yanke tsagi wanda gungun bakin karfe ya shiga ciki. Murfin gilashin kansa ba shi da zaren; zaren sun kasance a kan band. Kalubalen shine gyare-gyaren tsagi da ba a yanke ba. Yana buƙatar ginshiƙi mai yuwuwa, wanda ya ƙaru farashin kayan aiki da lokacin sake zagayowar. Gilashin, bayan zafin jiki, kuma yana da ɗan ƙaramin baya-baya wanda ya shafi juriya mai dacewa. Mun wuce ta hanyar gyare-gyare guda uku kafin band ɗin ya danna tare da daidaitaccen juriya - yana da ƙarfi don jin kwanciyar hankali, amma ba maƙarƙashiya ba yana haɗarin fashe murfin yayin capping mai sarrafa kansa. Wannan shine aikin mara kyau a bayan abu mai sauƙi.
Don murfi mai sauƙi mai dacewa (na kowa don busassun kaya), kusurwar taper shine komai. A 1:12 taper zai iya riƙe; Taper na 1:10 na iya zama matsi sosai da matsi. Ya dogara da santsin gogewar wuta. Danshi ma na iya shafar shi, yana sa murfi ya tsaya. Babu ma'auni na duniya, wanda shine dalilin da ya sa samfuri yana da mahimmanci. Dole ne ku yi samfurori, gwada su, daidaita mold, kuma maimaita.
Ga ciwon kai mai amfani: marufi a gilashin gilashi tare da murfin gilashi dabam da matsayin naúrar. Aiwatar da su gida da alama yana da ma'ana, amma girke-girke ne don lalata da kuma lalacewa yayin wucewa. Baƙin kwalba da saman murfin murfin kada su taɓa juna ba tare da kariya ba. Masu samar da kayayyaki masu kyau suna amfani da allunan yanke-yanke ko kumfa. Na ga gaba dayan kwantena sun iso inda girgizar ta sanya guntuwar ƙararrawa a cikin saman sassan biyun, wanda ke mayar da su mara amfani don rufewa. Asarar ba ta fito ne daga faɗuwar rana ba, amma daga rashin aikin yi. Aiki na ƙwararru, kamar wanda aka kwatanta a https://www.glass-lid.com, da an sadaukar da layin marufi don irin waɗannan samfuran. Adadin fitar da su zuwa kasashe sama da dozin yana nuna cewa sun ƙware dabarun samun rauni, madaidaicin gilashin ƙasa zuwa wurare kamar Brazil ko Turkiyya cikakke, wanda ke da kanta.
Sai kuma batun kayayyakin gyara. Masu amfani sun rasa ko karya murfi. Shin kamfani yana sayar da murfi masu maye? Idan haka ne, haƙurin juzu'i daga tsari zuwa tsari na tsawon shekaru dole ne ya kasance da ƙarfi sosai. Murfin da aka yi daga Mold A a cikin 2023 dole ne ya dace da tulu daga Mold B a cikin 2025. Wannan yana buƙatar kulawa da ƙirar ƙira da sarrafa tsari. Alama ce ta manyan masana'anta. Gaskiyar cewa EUR-ASIA COOKWARE ya lissafa kansa a matsayin ƙwararre a samarwa, ba kawai ciniki ba, yana nuna cewa suna da wannan matakin sarrafa kayan aikin su da aiwatar da su a cikin kayan aikin su na 15,000㎡.
Adadin karya shine sirrin datti. Ƙimar raguwar kashi 2% na iya zama karɓuwa ga jikin jar, amma ga murfi, ya kamata ya kasance kusa da 0.5%. Me yasa? Domin tulun da ya karye a bayyane yake a wurin dubawa. Murfi tare da ɓoyayyun karaya na damuwa zai iya wuce QC, kawai ya gaza a hannun abokin ciniki, wanda shine babban nasara. Kyawawan masana'antu suna yin samfurin ƙididdiga wanda ya haɗa da hawan keke mai zafi (misali, samfuran motsi daga ruwan zãfi zuwa ruwan ƙanƙara) da gwajin tasiri musamman akan flange na murfi.
A ƙarshe, kallon. Tsabtace, launi mai launi, kasancewar wurin sumba (ƙaramin digo mai ɗagawa a tsakiyar murfi daga tsarin gyare-gyare) - waɗannan galibi ana ɗaukar su azaman kayan kwalliya. Amma ba su. Tsallakewa yana rinjayar yadda masu amfani ke fahimtar samfurin a ciki. Tint mai launin kore daga ƙazantattun ƙarfe a cikin yashi na iya zama karɓuwa don layin kasafin kuɗi, amma ba don samfur mai ƙima ba. Batun sumba shine mugunyar dole a cikin wasu hanyoyin gyare-gyare; mafi kyawun aikin shine a sami shi a gefen sama, ba gefen rufewa ba, kuma don rage girmansa.
Halin zuwa ga yin nauyi kuma yana da wahala. Yin gilashin bakin ciki don adana kayan abu da farashi shine babban tura masana'antu. Amma ga murfi, akwai ƙananan iyaka kafin ya ji rauni kuma ya rasa yawan zafin jiki, yana shafar yadda yake tafiyar da canjin yanayin zafi. Ba za ku iya rage ma'auni kawai ba. Dangantaka tsakanin diamita, kauri, da curvature dole ne a sake sabunta shi. Wannan shine inda lokacin R&D ke biya. Kamfanin da ke da ma'aikata 90+, kamar yadda bayanin EUR-ASIA ya yi, wataƙila yana da ƙungiyar da aka sadaukar don kawai irin waɗannan nau'ikan kayan aiki da haɓaka ƙirar ƙira, daidaita farashi don samfuran ƙananan matakan su tare da yin aiki don fitar da manyan matakan su.
A ƙarshe, a gilashin gilashi tare da murfin gilashi yayi nasara lokacin da ba ku yi tunani akai ba. Yana aiki kawai - rufewa, buɗewa, tsira daga injin wanki, zaune a cikin kayan abinci. Wannan aikin mara ƙarfi shine sakamakon ƙananan ƙanana dubu, daidaitattun yanke shawara a cikin kimiyyar kayan aiki, injiniyan tsari, da sarrafa inganci. Bambanci ne tsakanin kaya da kayan aiki. Kuma wannan shine ainihin abin da kuke biya.
gefe>
jiki>