gilashin murfi masana'anta a kasar Sin

Lokacin da ka buga 'mai kera murfi a China' cikin mashin bincike, ba jerin masu kaya kawai kake nema ba. Wataƙila kuna ƙoƙari ku huda ta cikin hazo na zato - ra'ayin cewa duk masana'antar Sin iri ɗaya ne, farashin shi ne kawai mai bambance-bambancen, ko kuma 'gilashin mai zafin rai' ƙa'ida ce ta monolithic. Bayan samowa da haɓaka samfura tare da abokan hulɗa a Shandong da Guangdong tsawon shekaru, Na gano gaskiyar ta fi muni, ta ɓaci, kuma a zahiri, ta fi ban sha'awa. Ainihin bincike ba na masana'anta ba; don ƙwararren abokin tarayya ne wanda ya fahimci cewa murfi ba kawai gilashi ba ne, amma wani ɓangaren da dole ne ya jure yanayin zafi, ya dace da takamaiman layin tukunya daidai, kuma ya wuce gwaje-gwajen aminci a kasuwanni daga Frankfurt zuwa Tokyo.

Cibiyar Core da Hidden Nuances na samarwa

Yawancin masu siyar da kayayyaki na duniya a ƙarshe sun ƙi shiga Shandong, musamman yankuna kamar Taian, don gilashin murfi samarwa. Ba daidaituwa ba ne. Tasirin gungu akwai ainihin-hanzarin masu samar da albarkatun ƙasa, ƙwararrun murhun wuta, da ƙarfin aiki tare da ilimin tsararraki a sarrafa gilashi. Amma 'cluster' ba yana nufin daidaituwa ba. Tazarar da ke tsakanin taron bita mai layukan zafi guda uku da na'ura mai hadewa yana da yawa. Na tuna kuskuren farko: zabar masana'anta bisa samfurin kasida mai sheki. Samfurin ba shi da aibi, amma samarwa da yawa ya nuna rashin daidaituwar niƙa. Batun? Suna fitar da aikin niƙa zuwa ƙaramin, wanda ba a tantance shi ba don adana farashi. Darasin ya kasance mai raɗaɗi amma a sarari: dole ne ku bincika dukkan sarkar samarwa a ƙarƙashin rufin ɗaya.

Wannan shine inda sawun jikin kamfani ke da mahimmanci. Take Farashin jari na EUR-ASIA COOKWAR CO., LTD, misali. Tushen su a cikin Taian High-tech Development Zone, tare da 20,000㎡ na sararin samaniya, yana nuna alamar haɗin kai tsaye. Lokacin da masana'anta ke sarrafa komai daga yankan gilashi, edging, tempering, zuwa bugu da marufi akan rukunin yanar gizon, kuna rage babban haɗari mai inganci. Ƙarfinsu na shekara-shekara na sama da guda miliyan 15 ba abin alfahari ba ne kawai; Alama ce ga kayan aikin wutar lantarki da ƙarfin kayan aiki. Ga mai siye, wannan yana fassara zuwa daidaito da ikon sarrafa hadaddun, umarni-SKU da yawa ba tare da hargitsi na daidaita masu samar da kayayyaki da yawa ba.

Kalmar 'haushi' kanta filin nawa ne. Ma'auni na masana'antu shine don yin fushi da matsawar saman sama da 90 MPa don aminci. Amma ainihin gwajin yana cikin zagayowar girgiza thermal. Murfi don tasa na Turai na iya buƙatar jure tsalle daga injin daskarewa zuwa tanda 250°C. Na ga murfi sun karye ba a lokacin gwajin gwaji na hukuma ba, amma a lokacin amfani da dafa abinci na zahiri saboda ba a daidaita tsarin zafin jiki don takamaiman yanayin zafi ba. Kyakkyawan masana'anta zai yi tambaya game da aikace-aikacen ƙarshen amfani, ƙa'idodin gwaji na kasuwa (kamar LFGB a Jamus), kuma yana iya yin gwajin lalata akan samfura tare da ku. Wadanda kawai suka gyada kai suka ce eh, za mu iya ba tare da yin wadannan tambayoyin ba jajayen tuta ne.

Bayan Gilashin: Mahimmancin Fit, Gama, da Na'urorin haɗi

Gilashin shine rabin labarin. Dace-madaidaicin lanƙwasa da haƙurin diamita- shine abin da ke raba ƙwararru gilashin murfi manufacturer daga gilashin processor. Rashin daidaiton ko da rabin milimita na iya haifar da zubewar tururi, rashin kwanciyar hankali, ko tashin hankali akai-akai. Mun taɓa yin aikin da murfi ke ci gaba da girgiza tukwane. Matsalar ba gilashin ba ce, amma bakin karfe (ko taro) wanda aka makala dan kadan daga tsakiya. Mai ƙera yana da ƙwaƙƙwaran fasaha na zafin gilashi amma mafi raunin ƙarfe-stamping da sarrafa taro. An ɗauki makonni na baya-da-gaba don gyara jig da ƙirar ƙira don layin taro.

Handle kayan wani itace yanke shawara. Bakin karfe, guduro phenolic (Bakelite), silicone-kowannensu yana da farashi, kayan kwalliya, da abubuwan aiki. Hannun phenolic na gargajiya ne kuma suna da juriya da zafi amma suna iya yin karyewa idan dabarar ta yi kuskure. Ƙunƙarar siliki suna da kyau kuma suna ba da mafi kyawun riko, amma suna buƙatar tsarin haɗin kai daban-daban (sau da yawa ya haɗa da adhesives ko fiye da gyare-gyare) kuma suna ɗaukar nasu tsarin tambayoyin bin sinadarai. Mai ƙera kamar EUR-ASIA, wanda ke jera sauran kayan aikin dafa abinci a cikin iyakarsa, mai yiwuwa yana da haɗin gwiwa a cikin gida ko taƙƙarfan haɗin gwiwa don waɗannan abubuwan. Wannan cikakken iko yana da mahimmanci. Ganin jerin fitar da su—Jamus, Denmark, Japan—ya gaya mani sun saba da babban mashaya don amincin kayan abu da dorewa a waɗannan kasuwanni.

Sannan akwai bugu da sanya alama. Buga-allon siliki don tambura ko alamar aunawa da alama madaidaiciya, amma manne tawada da amincin hulɗar abinci suna da mahimmanci. Dole ne tawada ya tsira da sake zagayowar injin wanki ba tare da dusashewa ko tsagewa ba. Na sami batches inda tawada ya ƙare bayan an wanke dozin ɗin saboda zafin warkewa/lokaci bai isa ba. Ƙarfafan masana'anta zai sami daidaitaccen ƙa'idar gwaji don wannan, galibi ya haɗa da gwaje-gwajen goge-goge da zagayowar kwaikwaiyon injin wanki. Karamin daki-daki ne wanda ya zama babban abin alhaki idan an yi watsi da shi.

Haƙiƙanin Fitarwa: Biyayya, Dabaru, da Siginar fitarwa 90%.

Kamfanin da ke bayyana cewa sama da kashi 90% na samfuran sa na fitarwa ne, kamar yadda EUR-ASIA ke yi, yana gaya muku wani abu mai mahimmanci. Yana nufin DNA ɗin aikin su an gina su ne bisa ƙa'idodin ƙasashen duniya. Tsarin takardun su an tsara su don kwastan, an tsara kayan aikin su don jigilar teku, kuma an riga an saita tunanin sarrafa ingancin su don saduwa da waje, sau da yawa mai tsauri, dubawa. Suna tunanin dangane da nauyin kwantena, saitunan pallet, da lambobin HS. Wannan wata dabba ce ta daban da masana'anta da ke hidima a kasuwannin cikin gida, inda juriya da matsi na iya bambanta.

Jerin kasashen da za a nufa shaida ce ta shiru. Jamus da Faransa suna nuna ƙaƙƙarfan bin ƙa'idodin kayan tuntuɓar abinci na EU (EU 1935/2004) kuma galibi na son rai amma masu buƙatu kamar na LGA ko TüV. Brazil da Koriya ta Kudu suna da nasu tsarin takaddun shaida. Kewaya wannan ba kawai game da samun rahoton gwaji daga lab ba; game da samun tsarin samarwa ne wanda ke da alaƙa akai-akai. Bashi ɗaya na gilashi tare da ɗan kashe abun da ke ciki na iya gazawar gwajin ƙaura mai nauyi. Mai sana'anta yana buƙatar ƙwaƙƙwaran binciken kayan shigowa.

Hanyoyi daga wani birni mai zurfi kamar Taian batu ne da mutane da yawa ba a manta da su ba. Yana ƙara ƙafar manyan motocin gida zuwa tashar jiragen ruwa kamar Qingdao ko Tianjin. Ƙwararrun masana'anta yana da wannan har zuwa ilimin kimiyya-sanin lokacin jagora, samun amintaccen haɗin gwiwar jigilar kaya, da fahimtar yadda ake tattarawa don rage raguwa yayin tafiya mai tsayi. Kuna buƙatar sanya wannan a cikin tsarin lokaci da farashi. Waɗanda ba su da ma'ana game da hanyoyin tashar jiragen ruwa ko incoterms mai yiwuwa kamfanoni ne na kasuwanci, ba ainihin masana'anta ba.

Kasawa da Ƙarfafa Ƙwararru: Abun Mutum

Ba duka labarai ne nasara ba. Tun da farko, na yi aiki da wata masana'anta da ta yi alkawarin wata akan farashi. Ƙimarsu ta farko ta kasance 20% ƙasa da kasuwa. Kama ya bayyana kansa a hankali: sadarwa ta kasance a hankali kuma tana buƙatar fayyace da yawa, samfuran sun jinkirta, kuma lokacin da samfuran jigilar kayayyaki suka isa, marufi ya kasance mai rauni. Sun datse ko'ina. Mun yi rashin nasara a kakar wasa. Rashin nasarar ya koya mani cewa farashin da aka nakalto tikitin shiga ne kawai. Haqiqa farashin yana cikin lokacin gudanarwa, haɗari, da aminci.

Dangantakar da mai sana'a mai kyau yana tasowa. Yana motsawa daga ma'amala zuwa haɗin gwiwa. Kun fara tattaunawa ba kawai nau'ikan murfin murfin A guda 10,000 ba, amma kuma za mu iya haɓaka sabon ƙirar ƙira don rage girman jigilar kaya? ko menene sabbin abubuwan da ke faruwa a cikin sarrafa ergonomics daga Turai? Gidan yanar gizon EUR-ASIA COKWARE (https://www.glass-lid.com) yana gabatar da su a matsayin ƙwararren furodusa, ba babban ɗan kasuwa ba. Wannan mayar da hankali shine mabuɗin. Kuna son abokin tarayya wanda ƙungiyar injiniyan ta sami farin ciki game da haɓaka radius don ingantacciyar iskar tururi ko samun sabon tawada mai dacewa da muhalli, ba wanda kawai ya gan ku azaman lambar odar siyayya ba.

A ƙarshe, gano dama gilashin murfi masana'anta a kasar Sin motsa jiki ne mai zurfi, ba fadi ba. Yana da game da peeling baya yadudduka na tallace-tallace don ganin masana'anta bene, ingancin Lab, da kuma matsalar warware tunanin tawagar. Yana da game da sanin cewa yankin ginin 15,000㎡ da ma'aikata 90+ suna wakiltar babban sadaukarwa ga wannan takamaiman alkuki. Binciken maɓalli na iya fara tafiya, amma manufa shine haɗin gwiwa da aka gina akan yare na musamman, ziyarar juna (na zahiri ko ta zahiri), da tarihin warware matsaloli na gaske tare. Wannan shine abin da ke juyar da sassauƙan sassa zuwa samfurin da ke aiki, dawwama, kuma yana kiyaye martabar alama.