pop jar da gilashin murfi

Lokacin da kuka ji 'pop jar tare da murfin gilashi', yawancin jama'a suna ɗaukar hoto na zamani, kwandon da aka shirya a Instagram don hatsi na dare ko ƙwanƙwasa. Wannan shine ra'ayin mabukaci. Daga inda na tsaya, ina samowa da gwada waɗannan don layin kayan dafa abinci, wannan hasashe shine kawai saman. Tattaunawa ta gaske game da haɗin gwiwar aiki, kimiyyar kayan aiki, da kuma a zahiri, tsira daga mummunan dabaru na jigilar kayayyaki na duniya. Murfin gilashi ba murfin kawai ba ne; abu ne mai ɗaukar matsewa, mai yin hatimi, ɓangaren zafin jiki mai jurewa. Kuma 'pop'? Wannan shine sautin sakin hatimin vacuum, wanda shine gaba ɗaya batu, amma kuma mafi yawan maƙasudin gazawar idan kun sami kuskure.

Anatomy na Hatimin Amintaccen Hatimi

Bari mu karya tsarin hatimi. Ba sihiri bane. Kuna da ƙarewar kwalban (saman da aka zare), roba ko gasket na silicone wanda ke zaune a cikin tashar murfin murfin, kuma murfin gilashin kanta yana aiki azaman shinge mai tsauri. 'Pop' yana faruwa ne lokacin da tsakiyar murfin murfi, ya ja ƙasa ta hanyar injin lokacin sarrafawa, ya koma baya zuwa gaɓoɓin lokacin da aka buɗe. Na ga samfurori marasa iyaka inda gazawar ke cikin zurfin tashar gasket. Yayi zurfi sosai, gasket ɗin yana matsawa bai isa ba, yana haifar da gazawar hatimi a cikin makonni. Yayi zurfi sosai, kuma kuna buƙatar ƙarfin Herculean don rufe tulun, kuna yin haɗari chipping gefen gilashin ko cire zaren akan kwalba mai rahusa.

Mun gudanar da wani tsari a bara don abokin ciniki na Turai, kamfani mai tsini. Suna son murfin gilashi mai nauyi mai nauyi don tulukan su na lita 1. Samfuran mu na farko sun yi amfani da kauri na 3mm, murfin gilashin mai zafi daga daidaitaccen tsari. Sun ci gwajin hatimi na farko. Amma a cikin layin cika su na zahiri, inda aka gabatar da brine mai zafi, mun sami raguwar kashi 15% daga girgizar zafi. Gilashin yana da ƙarfi, amma saurin da bai dace ba daga wani ruwa mai zafi yana bugun tsakiyar murfi yayin da aka danne bakin mai sanyaya ƙasa ya haifar da abubuwan damuwa. Maganin ba kawai gilashin kauri ba ne; yana tweaking tsarin zafin jiki don ƙara ƙarfin matsi. Mun yi aiki tare da ƙungiyar injiniya a Farashin jari na EUR-ASIA COOKWAR CO., LTD akan wannan - an saita kayan aikinsu a cikin Taian don waɗannan nau'ikan gwaje-gwajen juzu'i - kuma mun matsa zuwa murfi mai ɗan ɗanɗano daban-daban da ƙayyadadden juriyar girgiza zafin zafi na 120°C. Karyewar ya ragu zuwa ƙasa da 0.5%.

Wannan shine dalla-dalla da ba ku gani a cikin jerin samfuran. Murfin murfi ba kawai na ado ba ne; Dome ne da aka ƙididdigewa wanda ke ba da damar wannan sassauƙa yayin rufewa da buɗewa ba tare da canja wurin damuwa mara kyau zuwa cibiyar ba. Murfin gilashin lebur mai kyau zai fi saurin fashewa a ƙarƙashin matsa lamba.

Material Sourcing da Mahimmancin Zazzabi

Duk gilashin ba a halicce su daidai ba. Za a pop jar murfi, gilashin annealed ba mai farawa bane. Dole ne a yi fushi. Tsarin dumama da saurin sanyaya yana sanya saman cikin matsawa kuma ainihin cikin tashin hankali, yana ba shi ƙarfin sifa da aminci - lokacin da ya karye, ya rushe cikin ƙanana, ɓangarorin ɓatanci maimakon kaifi mai kaifi. Amma ko da a cikin tempering, akwai maki. Gilashin siliki na soda-lime wanda yawancin masana'anta ke amfani da shi, kamar waɗanda ke shukar EUR-ASIA, yana buƙatar daidaitaccen abun da ke ciki. Najasa ko rashin daidaiton kauri a cikin danyen zanen gilashin yana haifar da rauni.

Na tuna motsa jiki na rage tsada tare da mai kaya (ba EUR-ASIA) a farkon aikina. Sun ba da murfi mai ɗaci akan 20% ƙananan farashi. Gwajin ya yi kama da kyau - ya ci gwajin tasiri na asali. Amma a cikin gwajin rayuwa na simulators, inda muka tuka tuluna tsakanin ɗakin dafa abinci mai dumi da kuma sanyin firji, hatimin ya fara faɗuwa akan kusan kashi 30% na raka'a bayan watanni 3. Dalili? Gilashin yana da sifofi na ɗanɗano kaɗan waɗanda ke ba shi damar jujjuyawar ɗan lokaci a ƙarƙashin canjin yanayin zafi, kawai ya isa ya karya amincin hatimin na tsawon lokaci. Cikakken murfi mai zafi da kyau yana da tsayin daka. Wannan rukunin da ya gaza ya koya mani cewa ƙaƙƙarfan tsarin murfi yana da mahimmanci ga hatimin dogon lokaci kamar gasket ɗin kanta.

A nan ne ƙarar furodusa na musamman ke da mahimmanci. Ginin da ke samar da guda miliyan 15 a shekara, kamar wanda ke baya gilashin-lid.com, yana da tsarin da aka buga a ciki. Consistent is sarki. Hankalinsu na fitar da kayayyaki zuwa kasuwanni kamar Jamus da Japan yana faɗa-waɗannan kasuwanni ne masu tsauri don ƙa'idodin kayan dafa abinci. Murfin da ke wucewa ya kasance ta cikin wringer akan ƙayyadaddun kayan aiki, juriyar juzu'i (muna magana +/- 0.5mm akan diamita), da gwajin aminci.

The Gasket: Jarumin da ba a so (kuma Villain gama gari)

Idan gilashin shine tsarin kashi, gasket shine zuciyar pop jar da gilashin murfi tsarin. Silicone-abinci shine ma'aunin gwal a yanzu, yana maye gurbin tsofaffin PVC ko mahaɗan roba. Ba shi da ƙarfi, yana riƙe da elasticity a cikin kewayon zafin jiki mai faɗi, kuma baya fitar da wari. Amma tsarin siliki shine kimiyya. Taurin da ya yi tsayi da yawa (ana auna shi a Shore A) ba zai yi daidai da rashin lahani a cikin tulun ba. Yayi laushi sosai, kuma yana iya gurɓata har abada ƙarƙashin matsi na akai-akai, yana rasa maɓuɓɓugarsa baya kuma yana lalata hatimin.

Mun ƙididdige silicone-abinci tare da taurin Shore A tsakanin 50 zuwa 60 don yawancin aikace-aikace. Akwai kuma ƙirar tashar. Gaske kada kawai ya zauna a cikin murfi; ya kamata a danne shi dan kadan lokacin da aka murza murfin, yana haifar da matsa lamba na waje a kan bangon tashar da kuma matsawa ƙasa a kan filin rufe kwalbar. Na tarwatsa murfi da suka kasa inda aka manne da gasket a cikin wani lebur mai lebur. Karkashin injin, ana jan shi zuwa ciki, yana karya hatimin. Tashar da ta dace tana da ƙirar dovetail ko ƙasa wanda ke kulle gasket ɗin da injina, don haka ƙarfin injin yana inganta hatimin ta hanyar jan gasket ɗin da ƙarfi a kan tulun.

Ɗayan nuance ɗaya da ake mantawa da shi shi ne siffar giciye na gasket. Igiyar zagaye mai sauƙi yana da arha. Ƙaƙƙarfan bayanin martaba, mai ɗaiɗai mai ɗaiɗai-ɗaɗi yana samar da faffadan lamba tare da tulun, wanda zai iya rama ƙananan bambance-bambance a ƙarshen gilashin. Ƙaramin daki-daki ne wanda ke ƙara farashi, amma yana haɓaka ƙimar nasarar hatimi na farko akan layukan cike da sauri.

Dabaru da Marufi: Inda Kyakkyawan Lids Ke Je don Mutu

Kuna iya injiniyan murfi cikakke, sa'an nan kuma duk ya faɗi a cikin akwati na jigilar kaya. Wannan babbar cibiyar tsada ce, sau da yawa boye. Gilashin yana da nauyi kuma mai rauni. Marufi don a gilashin murfi ba kawai game da kare shi daga aya A zuwa B ba; yana game da tsirar pallets, sauye-sauyen kwantena a lokacin jigilar teku, da girgizar forklift a cikin ɗakin ajiya.

Ma'auni shine ɓangaren litattafan almara ko na'urorin fiber da aka ƙera. Kowane murfi yana zaune a cikin tantanin halitta, rabuwa da makwabta. Amma yawan tire da tsarin haɗin gwargwado na tarin suna da mahimmanci. Tire mai rauni yana ba da damar murfi don matsawa da haɗawa tare yayin tafiya. Ko da ba su karye ba, wannan gefan chipping ya sa su zama marasa amfani don kafa hatimi. Ayyukan EUR-ASIA, tare da mayar da hankali kan fitarwa, yana da wannan har zuwa kimiyya. Madaidaicin fakitin fitar da su yana amfani da filaye mai ɗimbin yawa wanda zaku iya jin ƙaƙƙarfan a ciki. Ya fi tsada fiye da madaidaicin madadin, amma yana rage da'awar karyewa lokacin isowa. Na sami abokan ciniki suna ƙoƙarin yin arha akan marufi don adana ƴan cents a kowace raka'a, kawai don fuskantar ƙimar lalacewa 8-10%, suna goge duk wani tanadi.

Wani darasi da aka koya: koyaushe saka fakitin kwantena ko ƙayyadaddun ƙayyadaddun abubuwa a cikin odar ku. Yadda ake jera manyan akwatunan a kan pallet, da yin amfani da allunan kusurwa da kunsa mai shimfiɗa-wannan duk yana buƙatar yarda da shi. Fakitin da ba shi da kyau yana iya rugujewa, yana sanya matsi mai girman gaske akan kwalayen da ke tsakiya. Na ga jigilar kaya gabaɗaya inda murfi a tsakiyar pallet ɗin suka yi kyau, amma kowane murfi a saman yaduddukan waɗancan kwalayen suna da ƙananan fashe daga matsi.

Tunani Na Ƙarshe: Tsari ne, Ba Ƙarshe ba

A ƙarshe, mai nasara pop jar da gilashin murfi samfur ya dogara da kallon kwalba, murfi, da gasket a matsayin tsari guda ɗaya, hadedde. Ba za ku iya samo murfi kawai daga mai kaya ɗaya ba, kwalba daga wani, da gaskets daga na uku kuma kuyi tsammanin ingantaccen aiki. Dole ne zaren ya dace daidai. Wurin rufe kwalbar dole ne ya zama santsi da daidaito. Diamita na murfin da zurfin siket (bangaren da ya mamaye zaren kwalba) dole ne ya zama daidai.

Mafi kyawun aiki shine yin aiki tare da mai siyarwa wanda ya fahimci wannan gabaɗaya ko ya kafa dacewa. Lokacin da na kalli bayanin martaba na masu siyarwa kamar EUR-ASIA COOKWARE CO., LTD's, ƙwarewarsu a cikin murfi na gilashi don samfuran gida a kan sigina masu yawa (ƙananan matsakaici-maɗaukaki) suna iya ganin su duka. Ba wai kawai suna yin murfi ne kawai ba; aikin injiniya wani bangare ne da ake nufi don yin mu'amala tare da nau'ikan nau'ikan jita-jita daga kasuwannin duniya daban-daban. Wannan yana buƙatar ɗakin karatu mai zurfi na ƙira da tsarin injiniya mai sassauƙa.

Don haka lokaci na gaba da kuka ji cewa 'pop' mai gamsarwa, ku tuna yana da sautin ƙayyadaddun ƙayyadaddun ƙayyadaddun dozin dozin da suka daidaita-material, tempering, geometry, gasket chemistry, da marufi-duk suna riƙe da matsi har lokacin da kuka yanke shawarar karya hatimin. Karamin abin al'ajabi ne na aikin injiniya mai amfani, ba kawai kayan abinci ba.